8011 Aluminium circle discs are a versatile material that has become increasingly popular in various industries due to their exceptional properties. At Huasheng Aluminum, we specialize in manufacturing and wholesaling these high-quality Aluminium discs. This webpage aims to provide you with a comprehensive understanding of 8011 Aluminium circle discs, including their specifications, quality control, chemical and physical properties, surface treatments, advantages and disadvantages, applications, manufacturing process, and alternatives.

Specifications of 8011 Aluminium Circle Discs

8011 Aluminium discs are available in a range of sizes to meet the diverse needs of our customers. Here is a detailed breakdown of our product specifications:

Quality Control of 8011 Aluminium Discs

At Huasheng Aluminum, we prioritize quality in every step of our manufacturing process. Our 8011 Aluminium discs undergo rigorous testing to ensure they meet the highest standards:

1. Product composition analysis
2. Mechanical property analysis
3. Metallographic analysis
4. Environmental simulation
5. Heat resistance test
6. Test analysis
7. Corrosion analysis
8. Engineering tests

Our discs are known for their deep drawing properties, tensile strength, and high surface cleanliness. We ensure minimal oil stains, no black wires, and no foreign matter inclusions for a consistent, high-quality product.

Chemical and Physical Properties of 8011 Aluminium Disc Circle

Understanding the chemical composition and physical properties of 8011 Aluminium discs is crucial for selecting the right material for your project:

8011 Aluminium discs also exhibit the following physical properties:

1. Density: Approximately 2.7 g/cm³, making it lightweight and easy to handle.
2. Melting Point: Around 660.3°C (1220.54°F), which is relatively low compared to other metals.
3. Tensile Strength: Offers excellent tensile strength for durability and resistance to external forces.
4. Electrical Conductivity: Excellent conductor of electricity, valuable in electrical applications.
5. Corrosion Resistance: Natural corrosion resistance due to protective oxide layer.
6. Machinability: Easy to machine and form, allowing for a wide range of manufacturing processes.

Surface Treatment of 8011 Aluminium Circle Disc

To enhance the properties, appearance, and longevity of 8011 Aluminium discs, various surface treatments are available:

• Anodized: Increases resistance to corrosion and wear, suitable for outdoor applications.
• Polished: Provides a shiny and reflective finish for decorative purposes.
• Coating/Painted: Adds a protective layer, enhances aesthetics, and allows for customization.
• Embossed: Adds decorative patterns or improves grip for applications like cookware and non-slip flooring.
• Laser Etching: Used for precise marking or branding, common in electronics and automotive industries.

Advantages and Disadvantages of 8011 Aluminium Circle Disc

Advantages:

• Excellent Formability: Highly malleable and easily formed into desired shapes.
• Corrosion Resistance: Natural oxide layer provides protection against corrosion.
• Lightweight: Low density is advantageous for transportation and handling.
• Good Thermal Conductivity: Useful in applications requiring heat dissipation.
• Recyclability: Fully recyclable, contributing to sustainability.

Disadvantages:

• Lower Strength Compared to Some Alloys: While strong, other Aluminium alloys may offer higher strength.
• Price: May be higher compared to other metals, but often justified by its advantages.
• Limited High-Temperature Use: Limitations in high-temperature applications due to lower melting point.

Applications of 8011 Aluminium Circle Disc

8011 Aluminium discs find application across numerous industries due to their versatile properties:

1. Cookware: Widely used for manufacturing pans, pots, and woks.
2. Signage: Suitable for outdoor signage due to lightweight and corrosion-resistant nature.
3. Electronics: Used for cases and enclosures in electronics.
4. Automotive: Employed in various automotive components, such as wheel covers and fuel tanks.
5. Lighting: Utilized for lampshades and reflective components in lighting fixtures.
6. Reflectors: High reflectivity makes 8011 discs suitable for lighting and solar applications.
7. Utensils: Used in the production of kitchen utensils, including trays, plates, and bowls.
8. Traffic Signs: Ideal for manufacturing traffic signs due to durability and high visibility.
9. Architecture: Applied in architectural elements like decorative panels and cladding.
10. HVAC: Used in HVAC systems for diffusers and air supply components.

8011 Aluminium Disc Process

Our manufacturing process for 8011 Aluminium discs includes the following steps:

1. Uncoiler
2. Storage machine
3. Tension straightener
4. Acid and alkali cleaning machine
5. Water wash
6. Conversion processing
7. Primer
8. Infrared curing oven
9. Main coater
10. Floatation solidification furnace
11. Film stripping machine
12. Export storage machine
13. Winder
14. Punching
15. Aluminium disc

8011 Aluminium Disc Temper Correspondences and Alternatives

Choosing the right temper for 8011 Aluminium discs is essential for specific applications:

• H12 and H14: Excellent formability for cookware and utensils.
• H18: High-stress applications like traffic signs and automotive components.
• H24 and H32: Balance of strength and formability for a wide range of applications.
• H19: Strength and formability for lighting components.

Potential alternatives to 8011 Aluminium discs include:

• 3003 Aluminium Discs: Good formability and corrosion resistance for cookware, signage, and utensils.
• 5052 Aluminium Discs: Higher strength and excellent corrosion resistance for automotive and marine applications.
• 6061 Aluminium Discs: Exceptional strength for aerospace and structural components.
• 3004 Aluminium Discs: Good formability and corrosion resistance for cooking and packaging industries.

When to Choose 8011 Aluminium Disc

8011 Aluminium discs are an excellent choice when:

1. Formability is essential for deep drawing, spinning, or extensive forming.
2. Corrosion resistance is vital in outdoor or high-moisture environments.
3. Lightweight material is preferred for transportation and handling.
4. Electrical conductivity is required for electrical applications.
5. Recyclability matters for sustainability and environmental conservation.

In conclusion, 8011 Aluminium circle discs from Huasheng Aluminum are a reliable and adaptable material for a wide array of applications. By understanding their properties, surface treatment options, advantages, and applications, you can make informed decisions about incorporating these discs into your projects.