| ಮಿಶ್ರಲೋಹ | 3003 |
| ದಪ್ಪ ಶ್ರೇಣಿ | 0.2 ಎಂಎಂ - 6.0 ಮಿಮೀ |
| ಅಗಲ ಶ್ರೇಣಿ | 100 ಎಂಎಂ - 2600 ಮಿಮೀ |
| ಕಾಯಿಲ್ ವ್ಯಾಸ | 508 ಮಿಮೀ, 610 ಮಿಮೀ |
| ಉದ್ದ | ಗ್ರಾಹಕೀಯಗೊಳಿಸಬಹುದಾದ |
| ಕೋಪ | H14, H24, H18, ಓ |
| Polysurlyn Film | 76 µm – 102 µm(ಕಾಸ್ಟೊಮೈಸ್ಡ್) |
3003 aluminum coil with Polysurlyn film is one of the most widely used insulation jacketing materials in the oil and gas, petrochemical, power generation, HVAC, and industrial processing sectors.
By combining the excellent corrosion resistance and formability of 3003 aluminum alloy with a high-performance Polysurlyn moisture barrier, this composite material provides superior protection against moisture intrusion and corrosion under insulation (CUI).
Compared with bare aluminum jacketing, Polysurlyn-coated aluminum significantly enhances the long-term reliability of thermal insulation systems.
Its lightweight construction, ಬಾಳಿಕೆ, ease of installation, and cost-effectiveness have made it the preferred choice for industrial insulation projects worldwide.
3003 aluminum is a manganese-alloyed aluminum material belonging to the 3xxx series.
It contains approximately 1.0–1.5% manganese, which improves strength while maintaining excellent formability and corrosion resistance.
| ಅಂಶ | ವಿಷಯ (%) |
|---|---|
| ಅಲ್ಯೂಮಿನಿಯಂ (ಅಲ್) | ಸಮತೋಲನ |
| ಮ್ಯಾಂಗನೀಸ್ (ಎಂ.ಎನ್) | 1.0–1.5 |
| ತಾಮ್ರ (ಕ್ಯೂ) | 0.05–0.20 |
| ಕಬ್ಬಿಣ (ಫೆ) | ≤0.70 |
| ಸಿಲಿಕಾನ್ (ಮತ್ತು) | ≤0.60 |
| ಸತು (Zn) | ≤0.10 |
| ಆಸ್ತಿ | ಮೌಲ್ಯ |
| ಕರ್ಷಕ ಶಕ್ತಿ | 110-200 ಎಂಪಿಎ |
| ಇಳುವರಿ ಸಾಮರ್ಥ್ಯ | 40-170 ಎಂಪಿಎ |
| ಉದ್ದನೆ | 10-30% |
| ಸಾಂದ್ರತೆ | 2.73 g/cm³ |
Because of its excellent workability and corrosion resistance, 3003 aluminum has become the most commonly used alloy for insulation jacketing.
Polysurlyn film is a specialized multilayer moisture barrier bonded to the inner surface of aluminum jacketing.
The film typically consists of:
The total film thickness generally ranges from 76 μm ಗೆ 102 μm (3–4 mils).
The primary purpose of the film is to prevent moisture migration between the aluminum jacketing and the insulation material.
Although aluminum naturally resists corrosion, prolonged moisture exposure beneath insulation systems can create localized corrosion conditions.
Combining 3003 aluminum with Polysurlyn film provides:
ಪರಿಣಾಮವಾಗಿ, the product has become a standard material in industrial insulation specifications worldwide.
3003 Aluminum Coil With Polysurlyn Film
A typical structure includes:
| ಪದರ | ಕಾರ್ಯ |
|---|---|
| Outer aluminum surface | Resists weather and mechanical damage |
| 3003 aluminum substrate | Provides strength, ರೂಪಸಾಧ್ಯತೆ, ಮತ್ತು ತುಕ್ಕು ನಿರೋಧಕತೆ |
| ಅಂಟಿಕೊಳ್ಳುವಿಕೆ / lamination interface | Bonds film to aluminum |
| Polysurlyn moisture barrier | Reduces moisture contact with aluminum underside |
Some products may use a stucco embossed outer surface.
This embossed finish can reduce glare, hide small scratches, and improve handling stiffness.
Polysurlyn film improves insulation jacketing performance in several ways:
CUI often develops when water collects in insulation and contacts metal surfaces.
Public corrosion references describe CUI as localized corrosion linked to water absorption or water collection inside insulation systems.
A moisture barrier does not eliminate every corrosion risk, but it adds an important protective layer.
| ಪ್ಯಾರಾಮೀಟರ್ | Typical Requirement |
|---|---|
| ಉತ್ಪನ್ನದ ಹೆಸರು | 3003 aluminum coil with Polysurlyn film |
| ಮಿಶ್ರಲೋಹ | 3003 |
| ಕೋಪ | H14, H16, H24, H26, ಅಥವಾ ಕಸ್ಟಮೈಸ್ ಮಾಡಲಾಗಿದೆ |
| ದಪ್ಪ | ಕಸ್ಟಮೈಸ್ ಮಾಡಲಾಗಿದೆ, commonly selected for jacketing duty |
| ಅಗಲ | Customized according to pipe, tank, or equipment layout |
| ಮೇಲ್ಮೈ | ಗಿರಣಿ ಮುಕ್ತಾಯ, ಸುಗಮ, ಗಾರೆ ಉಬ್ಬು, ಅಥವಾ ಲೇಪಿತ |
| ತೇವಾಂಶ | Polysurlyn film on inner side |
| Film thickness | Customized according to project specification |
| ಅಂಚಿನ ಗುಣಮಟ್ಟ | Slit, trimmed, low burr |
| ಕಾಯಿಲ್ ಐಡಿ | ಕಸ್ಟಮೈಸ್ ಮಾಡಲಾಗಿದೆ |
| ಪ್ಯಾಕೇಜಿಂಗ್ | Moisture-proof export packaging |
| ದಾಖಲೆಗಳು | MTC, dimension report, film adhesion report if required |
Common aluminum jacketing thicknesses often include 0.4 ಮಿಮೀ, 0.5 ಮಿಮೀ, 0.6 ಮಿಮೀ, 0.8 ಮಿಮೀ, ಮತ್ತು 1.0 ಮಿಮೀ, depending on pipe diameter, mechanical exposure, wind load, and project standard.
Aluminum Coil Composite Aluminum Coil Process
The composite process focuses on bonding the film securely to the aluminum coil without wrinkles, bubbles, ಮಾಲಿನ್ಯ, or weak adhesion.
ಪ್ರಮುಖ ಹಂತಗಳು ಸೇರಿವೆ:
A well-controlled composite process helps the material survive cutting, ಬಾಗುವುದು, ಉರಿಸುವುದು, and field installation.
The process starts with 3003 aluminum coil production:
The mill controls thickness, ಚಪ್ಪಟೆತನ, surface condition, ಯಾಂತ್ರಿಕ ಗುಣಲಕ್ಷಣಗಳು, ಮತ್ತು ಅಂಚಿನ ಗುಣಮಟ್ಟ.
Before lamination, the coil surface is cleaned and dried.
This step helps improve film adhesion and reduces delamination risk.
If the project requires stucco embossed aluminum jacketing, the coil passes through embossing rolls.
Stucco embossing improves stiffness and reduces visible handling marks.
The film is laminated to the inner side of the aluminum coil under controlled heat, ಒತ್ತಡ, and speed. Stable lamination prevents weak bonding and wrinkles.
The laminated coil is slit to customer width and rewound with controlled tension.
Poor tension may cause telescoping, film damage, or coil deformation.
Inspection covers:
Moisture-proof packaging protects the laminated coil during storage and transport.
Huasheng Polysurlyn Film Aluminum Coil
The Polysurlyn layer helps reduce contact between the aluminum underside and wet insulation.
This improves durability in systems exposed to condensation, rainwater ingress, or humidity.
3003 aluminum forms easily into pipe jackets, tank panels, elbows, tees, vessel covers, and duct cladding.
This makes installation easier for field crews.
Aluminum has a density of about 2.73 g/cm³, far lower than steel.
This lower weight makes handling, ಕತ್ತರಿಸುವುದು, and installation more efficient.
3003 aluminum offers good general corrosion resistance.
The film improves underside protection, while the aluminum outer surface resists many normal outdoor conditions.
Coil and sheet formats allow contractors to fabricate jacketing on site or in workshops.
The material can be cut, ಉರುಳಿತು, ಬಾಗಿದ, punched, and formed with standard insulation tools.
Although Polysurlyn-laminated aluminum costs more than bare aluminum, it may reduce moisture-related corrosion risks and lower long-term maintenance pressure.
The combination of 3003 ಅಲ್ಯುಮಿನಿಯಂ ಮಿಶ್ರ ಲೋಹ and a Polysurlyn moisture barrier makes this material one of the most widely specified insulation jacketing products in industrial environments.
Its excellent corrosion resistance, lightweight structure, ರೂಪಸಾಧ್ಯತೆ, and ability to prevent moisture intrusion allow it to protect insulation systems in harsh operating conditions.
From petrochemical facilities to pharmaceutical plants, 3003 aluminum coil with Polysurlyn film plays a critical role in extending equipment life, ಶಕ್ತಿ ದಕ್ಷತೆಯನ್ನು ಸುಧಾರಿಸುವುದು, and reducing maintenance costs.
Polysurlyn Film Aluminum Coil for Insulation Jacketing
Pipe insulation is the largest application segment for 3003 ಅಲ್ಯೂಮಿನಿಯಂ ಸುರುಳಿಗಳು with Polysurlyn film.
Industrial piping systems often operate under high temperatures, low temperatures, or fluctuating environmental conditions, making moisture protection essential.
ಸಾಮಾನ್ಯ ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
The Polysurlyn barrier prevents moisture from penetrating the insulation layer, significantly reducing the risk of corrosion under insulation (CUI).
The oil and gas sector operates in some of the world’s most corrosive environments, including offshore platforms, coastal refineries, and chemical processing facilities.
3003 aluminum jacketing with Polysurlyn film is widely used for:
The moisture barrier provides an additional level of protection against saltwater exposure, ಆರ್ದ್ರತೆ, and aggressive industrial contaminants.
Power plants rely heavily on thermal insulation systems to maximize energy efficiency and maintain safe operating conditions.
ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
Since moisture intrusion can significantly reduce insulation effectiveness, Polysurlyn film helps preserve thermal efficiency over long service periods.
Commercial and industrial HVAC systems require reliable insulation protection to prevent condensation and energy loss.
Common HVAC applications include:
The Polysurlyn moisture barrier is particularly valuable in condensation-prone environments where water accumulation can damage insulation materials.
HVAC Systems Used Polysurlyn Aluminum Coil
Chemical processing facilities often expose insulation systems to corrosive chemicals, ಆರ್ದ್ರತೆ, and elevated temperatures.
ವಿಶಿಷ್ಟ ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
The aluminum jacketing protects insulation from external damage, while the Polysurlyn layer helps prevent moisture-related corrosion beneath the insulation system.
Liquefied natural gas (LNG) and cryogenic facilities operate at extremely low temperatures, where moisture control is critical.
ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
Condensation and ice formation can severely compromise insulation systems.
The Polysurlyn moisture barrier helps maintain insulation integrity and reduces water ingress.
Food-grade processing environments require clean, ಬಾಳಿಕೆ ಬರುವ, and corrosion-resistant insulation systems.
ಸಾಮಾನ್ಯ ಬಳಕೆಗಳು ಸೇರಿವೆ:
The smooth aluminum surface is easy to clean, while the moisture barrier protects insulation from washdowns and humid operating conditions.
Pharmaceutical facilities rely on highly controlled environments and require dependable insulation protection for process utilities.
ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
The durability and moisture resistance of Polysurlyn-coated aluminum help maintain system integrity while supporting stringent facility standards.
Marine environments present unique corrosion challenges due to constant exposure to saltwater and high humidity.
ವಿಶಿಷ್ಟ ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
Compared with many alternative jacketing materials, 3003 aluminum with Polysurlyn film offers excellent resistance to marine corrosion while remaining lightweight and easy to install.
Large storage tanks and pressure vessels require insulation systems to maintain process temperatures and improve energy efficiency.
ಅಪ್ಲಿಕೇಶನ್ಗಳು ಸೇರಿವೆ:
The Polysurlyn barrier helps prevent trapped moisture between the insulation and vessel wall, reducing the likelihood of hidden corrosion.
| ಆಸ್ತಿ | 3003 + Polysurlyn | Bare Aluminum | ತುಕ್ಕಹಿಡಿಯದ ಉಕ್ಕು 304 | ಕಲಾಯಿ ಉಕ್ಕು | PVC Jacketing |
| ಕಿಲುಬು ನಿರೋಧಕ, ತುಕ್ಕು ನಿರೋಧಕ | ಅತ್ಯುತ್ತಮ | ಒಳ್ಳೆಯದು | ಅತ್ಯುತ್ತಮ | ಮಧ್ಯಮ | ಒಳ್ಳೆಯದು |
| ತೇವಾಂಶ ತಡೆಗೋಡೆ | ಅತ್ಯುತ್ತಮ | ಯಾವುದೂ | ಯಾವುದೂ | ಯಾವುದೂ | ಒಳ್ಳೆಯದು |
| ತೂಕ | ತುಂಬಾ ಬೆಳಕು | ತುಂಬಾ ಬೆಳಕು | ಭಾರೀ | ಭಾರೀ | ಬೆಳಕು |
| CUI Protection | ಅತ್ಯುತ್ತಮ | ಸೀಮಿತಗೊಳಿಸಲಾಗಿದೆ | ಮಧ್ಯಮ | ಸೀಮಿತಗೊಳಿಸಲಾಗಿದೆ | ಮಧ್ಯಮ |
| Installation Ease | ಅತ್ಯುತ್ತಮ | ಅತ್ಯುತ್ತಮ | ಮಧ್ಯಮ | ಮಧ್ಯಮ | ಅತ್ಯುತ್ತಮ |
| ಸೇವಾ ಜೀವನ | 20+ Years | 10–15 Years | 20+ Years | 10–15 Years | 5–10 Years |
| ಸಾಪೇಕ್ಷ ವೆಚ್ಚ | ಮಾಧ್ಯಮ | ಕಡಿಮೆ | ಹೆಚ್ಚು | ಮಾಧ್ಯಮ | ಕಡಿಮೆ |
Among these options, 3003 aluminum with Polysurlyn film offers one of the best combinations of performance and cost-effectiveness.
ಹೆನಾನ್ ಹುವಾಶೆಂಗ್ ಅಲ್ಯೂಮಿನಿಯಂ ಕಂ., ಲಿಮಿಟೆಡ್. supplies aluminum sheet, ಸುರುಳಿ, ಪಟ್ಟಿ, ಫಾಯಿಲ್, and coated or laminated aluminum products for insulation, ನಿರ್ಮಾಣ, ಪ್ಯಾಕೇಜಿಂಗ್, ಸಾರಿಗೆ, ಮತ್ತು ಕೈಗಾರಿಕಾ ಅನ್ವಯಗಳು.
ಖರೀದಿದಾರರಿಗೆ ಹುವಾಶೆಂಗ್ 3003 aluminum coil with Polysurlyn film, the key value lies in customized specifications, stable alloy quality, lamination support, and export-ready packaging.
Huasheng can support buyers with:
Before ordering, buyers should provide the insulation application, service environment, required thickness, ಅಗಲ, ಮೇಲ್ಪದರ ಗುಣಮಟ್ಟ, film requirement, ಕೋಪ, coil ID, and packaging method.
3003 aluminum coil with Polysurlyn film ಪ್ರಾಯೋಗಿಕವಾಗಿದೆ, high-value jacketing material for insulation systems that need moisture protection, ಕಿಲುಬು ನಿರೋಧಕ, ತುಕ್ಕು ನಿರೋಧಕ, and easy field fabrication.
ದಿ 3003 aluminum substrate provides strength, ರೂಪಸಾಧ್ಯತೆ, and lightweight mechanical protection, while the Polysurlyn film helps reduce moisture contact and underside corrosion risk.
For industrial projects, the best selection depends on the service environment, CUI risk, insulation type, mechanical exposure, ದಪ್ಪ, ಮುಗಿಸಿ, ಕೋಪ, film adhesion, and supplier quality control.
When specified correctly, this material can improve insulation durability, reduce maintenance pressure, and support reliable long-term operation.
ಅದು 3003 aluminum coil laminated with a Polysurlyn moisture barrier film, usually used for insulation jacketing and cladding.
3003 aluminum offers good corrosion resistance, better strength than pure aluminum, and good formability for pipe, tank, and equipment jacketing.
Polysurlyn film acts as a moisture barrier between aluminum jacketing and insulation. It helps reduce underside corrosion and moisture-related damage.
ಹೌದು. Many projects use stucco embossed 3003 aluminum with Polysurlyn film because it improves stiffness and hides minor surface marks.
It can help reduce CUI risk by limiting moisture contact at the aluminum underside. ಆದಾಗ್ಯೂ, proper insulation design, ಸೀಲಿಂಗ್, drainage, and maintenance are still essential.
Common jacketing thicknesses include 0.4-1.0 ಮಿಮೀ, but the final choice depends on pipe diameter, mechanical exposure, wind load, and project standard.
Store it in a clean, dry warehouse. Avoid moisture, condensation, sharp objects, corrosive chemicals, and film damage before installation.
Polysurlyn offers better moisture resistance and does not absorb water like plain kraft paper. It is usually preferred for higher-risk insulation environments.
1. ಪರಿಚಯ 3003 ಅಲ್ಯೂಮಿನಿಯಂ……
1. ಪರಿಚಯ ಉದ್ಯಮವಾಗಿ.....
ಪರಿಚಯ ಜಗತ್ತಿನಲ್ಲಿ.....
8011 H18 ಬ್ಲಿಸ್ಟರ್ ಅಲ್ಯೂಮಿನಿಯಂ ಫೋ.....
ಗೆ ಪರಿಚಯ 1050 ಎಪಾಕ್ಸಿ ಸಿ.....
1. ಪರಿಚಯ 8011 ಉಬ್ಬು……
ಹೆನಾನ್ ಹುವಾಶೆಂಗ್ ಅಲ್ಯೂಮಿನಿಯಂ ಕಂ., ಲಿಮಿಟೆಡ್ (ಸಂಕ್ಷಿಪ್ತವಾಗಿ HHALU), ರಲ್ಲಿ ಸ್ಥಾಪಿಸಲಾಯಿತು 2001, Huiguo ಟೌನ್ನಲ್ಲಿದೆ, ಹೆನಾನ್ ಪ್ರಾಂತ್ಯದ ಪ್ರಸಿದ್ಧ ಅಲ್ಯೂಮಿನಿಯಂ ರಾಜಧಾನಿ, ಇದು ವೃತ್ತಿಪರ ತಯಾರಕ ಮತ್ತು ಸಂಶೋಧನೆಯಲ್ಲಿ ತೊಡಗಿದೆ, ಅಭಿವೃದ್ಧಿ, ಉತ್ಪಾದನೆ, ನ ಮಾರಾಟ ಮತ್ತು ಸೇವೆ ಅಲ್ಯೂಮಿನಿಯಂ ಶೀಟ್ ಪ್ಲೇಟ್, ಅಲ್ಯೂಮಿನಿಯಂ ಕಾಯಿಲ್, ಅಲ್ಯೂಮಿನಿಯಂ ಹಾಳೆ, ಅಲ್ಯೂಮಿನಿಯಂ ಸ್ಟ್ರಿಪ್ ಮತ್ತು ಅಲ್ಯೂಮಿನಿಯಂ ವೃತ್ತ.
ಜೊತೆಗೆ, HHALU ನಿರ್ಮಾಣ ಮತ್ತು ಹಡಗುಗಳಿಗೆ ಅಲ್ಯೂಮಿನಿಯಂ ಪ್ಲೇಟ್ ಅನ್ನು ಸಹ ಮಾರಾಟ ಮಾಡುತ್ತದೆ, ಅಲ್ಯೂಮಿನಿಯಂ ಕನ್ನಡಿ ಪ್ಲೇಟ್, ಮತ್ತು ಆಟೋಮೋಟಿವ್ ಅಲ್ಯೂಮಿನಿಯಂ ಮಿಶ್ರಲೋಹ ಪ್ಲೇಟ್.
ಸಂ.53, ಡಾಂಗ್ಮಿಂಗ್ ರಸ್ತೆ, ಝೆಂಗ್ಝೌ, ಹೆನಾನ್, ಚೀನಾ
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