| એલોય | 3003 |
| જાડાઈ શ્રેણી | 0.2 એમએમ - 6.0 મીમી |
| પહોળાઈ શ્રેણી | 100 એમએમ - 2600 મીમી |
| કોઇલ વ્યાસ | 508 મીમી, 610 મીમી |
| લંબાઈ | વૈવિધ્યપૂર્ણ |
| ટેમ્પર | H14, H24, H18, ઓ |
| Polysurlyn Film | 76 µm – 102 µm(કોસ્ટમાઇઝ્ડ) |
3003 aluminum coil with Polysurlyn film is one of the most widely used insulation jacketing materials in the oil and gas, petrochemical, power generation, HVAC, and industrial processing sectors.
By combining the excellent corrosion resistance and formability of 3003 aluminum alloy with a high-performance Polysurlyn moisture barrier, this composite material provides superior protection against moisture intrusion and corrosion under insulation (CUI).
Compared with bare aluminum jacketing, Polysurlyn-coated aluminum significantly enhances the long-term reliability of thermal insulation systems.
Its lightweight construction, ટકાઉપણું, ease of installation, and cost-effectiveness have made it the preferred choice for industrial insulation projects worldwide.
3003 aluminum is a manganese-alloyed aluminum material belonging to the 3xxx series.
It contains approximately 1.0–1.5% manganese, which improves strength while maintaining excellent formability and corrosion resistance.
| તત્વ | સામગ્રી (%) |
|---|---|
| એલ્યુમિનિયમ (અલ) | સંતુલન |
| મેંગેનીઝ (Mn) | 1.0-1.5 |
| કોપર (કુ) | 0.05-0.20 |
| લોખંડ (ફે) | ≤0.70 |
| સિલિકોન (અને) | ≤0.60 |
| ઝીંક (Zn) | ≤0.10 |
| મિલકત | મૂલ્ય |
| તણાવ શક્તિ | 110-200 MPa |
| વધારાની તાકાત | 40-170 MPa |
| વિસ્તરણ | 10-30% |
| ઘનતા | 2.73 g/cm³ |
Because of its excellent workability and corrosion resistance, 3003 aluminum has become the most commonly used alloy for insulation jacketing.
Polysurlyn film is a specialized multilayer moisture barrier bonded to the inner surface of aluminum jacketing.
The film typically consists of:
The total film thickness generally ranges from 76 μm થી 102 μm (3–4 mils).
The primary purpose of the film is to prevent moisture migration between the aluminum jacketing and the insulation material.
Although aluminum naturally resists corrosion, prolonged moisture exposure beneath insulation systems can create localized corrosion conditions.
Combining 3003 aluminum with Polysurlyn film provides:
પરિણામે, the product has become a standard material in industrial insulation specifications worldwide.
3003 Aluminum Coil With Polysurlyn Film
A typical structure includes:
| સ્તર | કાર્ય |
|---|---|
| Outer aluminum surface | Resists weather and mechanical damage |
| 3003 aluminum substrate | Provides strength, રચનાક્ષમતા, અને કાટ પ્રતિકાર |
| સંલગ્નતા / lamination interface | Bonds film to aluminum |
| Polysurlyn moisture barrier | Reduces moisture contact with aluminum underside |
Some products may use a stucco embossed outer surface.
This embossed finish can reduce glare, hide small scratches, and improve handling stiffness.
Polysurlyn film improves insulation jacketing performance in several ways:
CUI often develops when water collects in insulation and contacts metal surfaces.
Public corrosion references describe CUI as localized corrosion linked to water absorption or water collection inside insulation systems.
A moisture barrier does not eliminate every corrosion risk, but it adds an important protective layer.
| પરિમાણ | Typical Requirement |
|---|---|
| ઉત્પાદન નામ | 3003 aluminum coil with Polysurlyn film |
| એલોય | 3003 |
| ટેમ્પર | H14, H16, H24, H26, અથવા કસ્ટમાઇઝ્ડ |
| જાડાઈ | કસ્ટમાઇઝ્ડ, commonly selected for jacketing duty |
| પહોળાઈ | Customized according to pipe, tank, or equipment layout |
| સપાટી | મિલ સમાપ્ત, સરળ, સ્ટુકો એમ્બોસ્ડ, અથવા કોટેડ |
| ભેજનું અવરોધ | Polysurlyn film on inner side |
| Film thickness | Customized according to project specification |
| ધાર ગુણવત્તા | Slit, trimmed, low burr |
| કોઇલ ID | કસ્ટમાઇઝ્ડ |
| પેકેજિંગ | Moisture-proof export packaging |
| દસ્તાવેજો | એમટીસી, dimension report, film adhesion report if required |
Common aluminum jacketing thicknesses often include 0.4 મીમી, 0.5 મીમી, 0.6 મીમી, 0.8 મીમી, અને 1.0 મીમી, depending on pipe diameter, mechanical exposure, wind load, and project standard.
Aluminum Coil Composite Aluminum Coil Process
The composite process focuses on bonding the film securely to the aluminum coil without wrinkles, bubbles, દૂષણ, or weak adhesion.
મુખ્ય પગલાઓનો સમાવેશ થાય છે:
A well-controlled composite process helps the material survive cutting, વાળવું, ingતરતું, and field installation.
The process starts with 3003 aluminum coil production:
The mill controls thickness, સપાટતા, surface condition, યાંત્રિક ગુણધર્મો, અને ધાર ગુણવત્તા.
Before lamination, the coil surface is cleaned and dried.
This step helps improve film adhesion and reduces delamination risk.
If the project requires stucco embossed aluminum jacketing, the coil passes through embossing rolls.
Stucco embossing improves stiffness and reduces visible handling marks.
The film is laminated to the inner side of the aluminum coil under controlled heat, દબાણ, and speed. Stable lamination prevents weak bonding and wrinkles.
The laminated coil is slit to customer width and rewound with controlled tension.
Poor tension may cause telescoping, film damage, or coil deformation.
Inspection covers:
Moisture-proof packaging protects the laminated coil during storage and transport.
Huasheng Polysurlyn Film Aluminum Coil
The Polysurlyn layer helps reduce contact between the aluminum underside and wet insulation.
This improves durability in systems exposed to condensation, rainwater ingress, or humidity.
3003 aluminum forms easily into pipe jackets, tank panels, elbows, tees, vessel covers, and duct cladding.
This makes installation easier for field crews.
Aluminum has a density of about 2.73 g/cm³, far lower than steel.
This lower weight makes handling, કટીંગ, and installation more efficient.
3003 aluminum offers good general corrosion resistance.
The film improves underside protection, while the aluminum outer surface resists many normal outdoor conditions.
Coil and sheet formats allow contractors to fabricate jacketing on site or in workshops.
The material can be cut, વળેલું, વળેલું, punched, and formed with standard insulation tools.
Although Polysurlyn-laminated aluminum costs more than bare aluminum, it may reduce moisture-related corrosion risks and lower long-term maintenance pressure.
The combination of 3003 એલ્યુમિનિયમ એલોય and a Polysurlyn moisture barrier makes this material one of the most widely specified insulation jacketing products in industrial environments.
Its excellent corrosion resistance, lightweight structure, રચનાક્ષમતા, and ability to prevent moisture intrusion allow it to protect insulation systems in harsh operating conditions.
From petrochemical facilities to pharmaceutical plants, 3003 aluminum coil with Polysurlyn film plays a critical role in extending equipment life, ઊર્જા કાર્યક્ષમતામાં સુધારો, and reducing maintenance costs.
Polysurlyn Film Aluminum Coil for Insulation Jacketing
Pipe insulation is the largest application segment for 3003 એલ્યુમિનિયમ કોઇલ with Polysurlyn film.
Industrial piping systems often operate under high temperatures, low temperatures, or fluctuating environmental conditions, making moisture protection essential.
સામાન્ય એપ્લિકેશનોનો સમાવેશ થાય છે:
The Polysurlyn barrier prevents moisture from penetrating the insulation layer, significantly reducing the risk of corrosion under insulation (CUI).
The oil and gas sector operates in some of the world’s most corrosive environments, including offshore platforms, coastal refineries, and chemical processing facilities.
3003 aluminum jacketing with Polysurlyn film is widely used for:
The moisture barrier provides an additional level of protection against saltwater exposure, ભેજ, and aggressive industrial contaminants.
Power plants rely heavily on thermal insulation systems to maximize energy efficiency and maintain safe operating conditions.
અરજીઓનો સમાવેશ થાય છે:
Since moisture intrusion can significantly reduce insulation effectiveness, Polysurlyn film helps preserve thermal efficiency over long service periods.
Commercial and industrial HVAC systems require reliable insulation protection to prevent condensation and energy loss.
Common HVAC applications include:
The Polysurlyn moisture barrier is particularly valuable in condensation-prone environments where water accumulation can damage insulation materials.
HVAC Systems Used Polysurlyn Aluminum Coil
Chemical processing facilities often expose insulation systems to corrosive chemicals, ભેજ, and elevated temperatures.
લાક્ષણિક કાર્યક્રમો સમાવેશ થાય છે:
The aluminum jacketing protects insulation from external damage, while the Polysurlyn layer helps prevent moisture-related corrosion beneath the insulation system.
Liquefied natural gas (LNG) and cryogenic facilities operate at extremely low temperatures, where moisture control is critical.
અરજીઓનો સમાવેશ થાય છે:
Condensation and ice formation can severely compromise insulation systems.
The Polysurlyn moisture barrier helps maintain insulation integrity and reduces water ingress.
Food-grade processing environments require clean, ટકાઉ, and corrosion-resistant insulation systems.
સામાન્ય ઉપયોગો સમાવેશ થાય છે:
The smooth aluminum surface is easy to clean, while the moisture barrier protects insulation from washdowns and humid operating conditions.
Pharmaceutical facilities rely on highly controlled environments and require dependable insulation protection for process utilities.
અરજીઓનો સમાવેશ થાય છે:
The durability and moisture resistance of Polysurlyn-coated aluminum help maintain system integrity while supporting stringent facility standards.
Marine environments present unique corrosion challenges due to constant exposure to saltwater and high humidity.
લાક્ષણિક કાર્યક્રમો સમાવેશ થાય છે:
Compared with many alternative jacketing materials, 3003 aluminum with Polysurlyn film offers excellent resistance to marine corrosion while remaining lightweight and easy to install.
Large storage tanks and pressure vessels require insulation systems to maintain process temperatures and improve energy efficiency.
અરજીઓનો સમાવેશ થાય છે:
The Polysurlyn barrier helps prevent trapped moisture between the insulation and vessel wall, reducing the likelihood of hidden corrosion.
| મિલકત | 3003 + Polysurlyn | Bare Aluminum | કાટરોધક સ્ટીલ 304 | ગેલ્વેનાઈઝ્ડ સ્ટીલ | PVC Jacketing |
| કાટ પ્રતિકાર | ઉત્તમ | સારું | ઉત્તમ | માધ્યમ | સારું |
| ભેજ અવરોધ | ઉત્તમ | કોઈ નહિ | કોઈ નહિ | કોઈ નહિ | સારું |
| વજન | ખૂબ જ હળવા | ખૂબ જ હળવા | ભારે | ભારે | પ્રકાશ |
| CUI Protection | ઉત્તમ | લિમિટેડ | માધ્યમ | લિમિટેડ | માધ્યમ |
| Installation Ease | ઉત્તમ | ઉત્તમ | માધ્યમ | માધ્યમ | ઉત્તમ |
| સેવા જીવન | 20+ Years | 10–15 Years | 20+ Years | 10–15 Years | 5–10 Years |
| સંબંધી ખર્ચ | મધ્યમ | નીચું | ઉચ્ચ | મધ્યમ | નીચું |
Among these options, 3003 aluminum with Polysurlyn film offers one of the best combinations of performance and cost-effectiveness.
હેનાન હુઆશેંગ એલ્યુમિનિયમ કો., લિ. supplies aluminum sheet, કોઇલ, પટ્ટી, વરખ, and coated or laminated aluminum products for insulation, બાંધકામ, પેકેજિંગ, પરિવહન, અને ઔદ્યોગિક કાર્યક્રમો.
ના ખરીદદારો માટે હુઆશેંગ 3003 aluminum coil with Polysurlyn film, the key value lies in customized specifications, stable alloy quality, lamination support, and export-ready packaging.
Huasheng can support buyers with:
Before ordering, buyers should provide the insulation application, service environment, required thickness, પહોળાઈ, સપાટી સમાપ્ત, film requirement, ગુસ્સો, coil ID, and packaging method.
3003 aluminum coil with Polysurlyn film એક વ્યવહારુ છે, high-value jacketing material for insulation systems that need moisture protection, કાટ પ્રતિકાર, and easy field fabrication.
આ 3003 aluminum substrate provides strength, રચનાક્ષમતા, and lightweight mechanical protection, while the Polysurlyn film helps reduce moisture contact and underside corrosion risk.
For industrial projects, the best selection depends on the service environment, CUI risk, insulation type, mechanical exposure, જાડાઈ, સમાપ્ત, ગુસ્સો, film adhesion, and supplier quality control.
When specified correctly, this material can improve insulation durability, reduce maintenance pressure, and support reliable long-term operation.
તે છે 3003 aluminum coil laminated with a Polysurlyn moisture barrier film, usually used for insulation jacketing and cladding.
3003 aluminum offers good corrosion resistance, better strength than pure aluminum, and good formability for pipe, tank, and equipment jacketing.
Polysurlyn film acts as a moisture barrier between aluminum jacketing and insulation. It helps reduce underside corrosion and moisture-related damage.
હા. Many projects use stucco embossed 3003 aluminum with Polysurlyn film because it improves stiffness and hides minor surface marks.
It can help reduce CUI risk by limiting moisture contact at the aluminum underside. જોકે, proper insulation design, સીલિંગ, drainage, and maintenance are still essential.
Common jacketing thicknesses include 0.4-1.0 મીમી, but the final choice depends on pipe diameter, mechanical exposure, wind load, and project standard.
Store it in a clean, dry warehouse. Avoid moisture, condensation, sharp objects, corrosive chemicals, and film damage before installation.
Polysurlyn offers better moisture resistance and does not absorb water like plain kraft paper. It is usually preferred for higher-risk insulation environments.
1. પરિચય 3003 એલ્યુમિનિયમ……
1. પરિચય ઉદ્યોગ તરીકે.....
પરિચય દુનિયામાં……
8011 H18 ફોલ્લા એલ્યુમિનિયમ fo……
નો પરિચય 1050 ઇપોક્સી સી……
1. પરિચય 8011 એમ્બોસ……
હેનાન હુઆશેંગ એલ્યુમિનિયમ કો., લિ (ટૂંકમાં HHALU), માં સ્થાપના કરી 2001, Huiguo Town માં સ્થિત થયેલ છે, હેનાન પ્રાંતની પ્રખ્યાત એલ્યુમિનિયમ રાજધાની, તે એક વ્યાવસાયિક ઉત્પાદક છે અને સંશોધનમાં જોડાય છે, વિકાસ, ઉત્પાદન, ના વેચાણ અને સેવા એલ્યુમિનિયમ શીટ પ્લેટ, એલ્યુમિનિયમ કોઇલ, એલ્યુમિનિયમ વરખ, એલ્યુમિનિયમ સ્ટ્રીપ અને એલ્યુમિનિયમ વર્તુળ.
વધુમાં, HHALU બાંધકામ અને જહાજો માટે એલ્યુમિનિયમ પ્લેટ પણ વેચે છે, એલ્યુમિનિયમ મિરર પ્લેટ, અને ઓટોમોટિવ એલ્યુમિનિયમ એલોય પ્લેટ.
નં.53, ડોંગમિંગ રોડ, ઝેંગઝોઉ, હેનાન, ચીન
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