Welcome to Huasheng Aluminium, your premier source for high-quality 1100 Aluminium Discs. As a leading factory and wholesaler, we pride ourselves on providing exceptional products that cater to a wide range of industries. This comprehensive guide will delve into the details of 1100 Aluminium Discs, exploring their properties, applications, and how they compare to other alloys. Let’s dive in!
Introduction
1100 Aluminium Discs, often referred to as Aluminium circles, are essential components widely used across various industries due to their remarkable properties. These discs are manufactured from high-purity Aluminium alloy 1100, known for its excellent corrosion resistance, electrical conductivity, and formability. Let’s take a closer look at what makes 1100 Aluminium Discs stand out.
Basic Information about 1100 Aluminium Discs
Composition and Key Properties
1100 Aluminium Discs are crafted from Aluminium alloy 1100, which consists of a minimum of 99% pure Aluminium. This high purity contributes to the alloy’s excellent corrosion resistance and formability. Here are some of the key properties:
- Excellent Reflectivity: Conducive to polishing.
- Good Anodizing Quality: Suitable for hard anodizing and enamelling.
- Smooth Surface and Edges: Hot-rolled quality, fine grains, and no loopers after deep drawing.
Mechanical Properties
Property |
Description |
Tensile Strength |
86 to 170 MPa |
Yield Strength |
28 to 150 MPa |
Elongation |
1.1% to 32% |
Hardness |
23 to 44 Brinell |
Physical Properties
Property |
Description |
Density |
0.098 pounds per cubic inch (2.71 g/cm³) |
Melting Point |
1190 – 1215 °F (643 – 657.2 °C) |
Thermal Conductivity |
220 W/m·K |
Electrical Conductivity |
59% IACS |
1100 Aluminium Discs Common Tempers
1100 Aluminium Discs are available in various tempers, each offering different mechanical properties:
Temper |
Description |
O (Annealed) |
Soft and highly formable |
H12 |
Strain-hardened with low strength and improved formability |
H14 |
Slightly higher strain hardening than H12 |
H16 |
Higher level of strain hardening than H14 |
H18 |
Highest level of strain hardening |
Temper and Thickness Relationship
Temper |
Thickness (mm) |
Tensile Strength (Mpa) |
Elongation (%) |
O (Soft) |
0.5-10 |
60-100 |
≥20 |
H12 |
0.5-10 |
70-120 |
≥4 |
H24 |
0.5-10 |
85-120 |
≥2 |
1100 Aluminium Discs Common Specifications
1100 Aluminium Discs are available in complete specifications, catering to various needs:
- ASTM B209: Standard specification for Aluminium and Aluminium-alloy sheet and plate.
- AMS 4001: Covers 1100 Aluminium in various product forms.
- QQ-A-250/1: Federal specification for 1100 Aluminium.
- ISO 209: International standard for mechanical and physical properties of 1100 Aluminium.
- MIL-A-20731: Military specification for 1100 Aluminium alloy.
1100 Aluminium Disc Quality
At Huasheng Aluminium, we strictly control the quality of our Aluminium discs. We ensure excellent drawing and spinning properties by controlling the particle size grade and elongation of the coils in the early stage. Our discs are free from defects such as white rust, oil spots, roll marks, edge damage, bends, dents, holes, breaks, and scratches.
Advantages of 1100 Aluminium Discs
1100 Aluminium Discs offer numerous advantages, making them a popular choice in various applications:
- Outstanding Corrosion Resistance: Ideal for environments exposed to moisture, chemicals, and harsh weather conditions.
- High Formability: Allows for easy customization and precision shaping.
- Excellent Electrical Conductivity: Ensures efficient current flow in electrical and electronic applications.
- Versatility: Used in cookware, signage, electronics, and more.
Applications and Examples
- Cookware: Used in the manufacture of frying pans and pots for even heat distribution and efficient cooking.
- Signage: Utilized for creating durable and weather-resistant signage.
- Electrical Components: Ideal for manufacturing components like electrical enclosures and connectors.
- Lamp Shades: Popular for lamp shades and lighting fixtures due to its formability and softness.
Disadvantages of 1100 Aluminium Discs
While 1100 Aluminium Discs have many benefits, they also have some limitations:
- Limited Strength: Not suitable for applications requiring high structural integrity or load-bearing capacity.
- Softness: Prone to deformation and denting upon physical impact.
Comparative Analysis with Other Alloys
1100 Aluminium Discs can be compared to other alloys to understand their relative advantages and disadvantages:
- 1050 Aluminium Discs: Similar properties, but 1100 discs may offer slightly better corrosion resistance.
- 3003 Aluminium Discs: Improved strength, making them an alternative where structural integrity is essential.
- 6061 Aluminium Discs: Enhanced strength for applications requiring structural support, but less formable than 1100 discs.
When to Choose 1100 Aluminium Discs
1100 Aluminium Discs are an excellent choice in the following scenarios:
- Corrosive Environments: Due to their outstanding corrosion resistance.
- Custom Shaped Parts: For applications requiring custom-shaped parts or precise components.
- Electrical and Electronic Applications: Where electrical conductivity is crucial.