This composition ensures that the discs possess the necessary strength, formability, and corrosion resistance for various applications.
Property |
Details |
Tensile Strength |
95-125 MPa |
Yield Strength |
≥ 80 MPa |
Elongation |
≥ 2% |
Brinell Hardness |
HB 28-44 |
Density |
2.71 g/cm³ |
Conductivity |
38% IACS |
Thermal Conductivity |
237 W/m.K |
Melting Point |
640-660°C |
These properties make the 8011 Aluminium Circle Disc ideal for applications requiring durability, strength, and thermal efficiency.
Applications
The versatility of 8011 Aluminium Circle Disc makes it a popular choice in various industries. Below are some of the common applications:
1. Cookware Manufacturing
- Pots and Pans: The excellent thermal conductivity and lightweight nature of 8011 Aluminium Circle Discs make them ideal for manufacturing cookware such as pots, pans, and pressure cookers.
- Pressure Cookers: The ability to withstand high temperatures and corrosion makes these discs perfect for pressure cookers.
2. Lighting Industry
- Lamp Reflectors: Due to its high reflectivity and formability, 8011 Aluminium Circle Disc is widely used in the production of lamp reflectors.
- Lighting Fixtures: The discs are also used in the manufacturing of various lighting fixtures due to their aesthetic appeal and durability.
3. Electronics and Electrical Components
- Electrical Enclosures: The good conductivity and strength of the alloy make it suitable for manufacturing electrical enclosures and other components.
- Heat Sinks: The high thermal conductivity of 8011 Aluminium Circle Discs makes them ideal for heat sinks in electronic devices.
4. Packaging Industry
- Food and Pharmaceutical Packaging: The non-toxic nature of aluminum, combined with its excellent barrier properties, makes 8011 Aluminium Circle Discs ideal for packaging applications, including lids and caps.
- Cosmetic Packaging: These discs are also used in the production of cosmetic packaging due to their excellent formability and surface finish.
5. Industrial Applications
- Signage and Traffic Signs: The corrosion resistance and durability of the 8011 Aluminium Circle Disc make it a preferred material for signage and traffic signs.
- HVAC Systems: The discs are used in HVAC systems due to their good thermal conductivity and resistance to corrosion.
Advantages of 8011 Aluminium Circle Disc
Choosing 8011 Aluminium Circle Discs from Huasheng Aluminum comes with several advantages, making them the preferred choice for various industries:
1. High Corrosion Resistance
The 8011 alloy offers excellent resistance to corrosion, especially in environments exposed to moisture, chemicals, and salt.
2. Superior Formability
The excellent formability of 8011 Aluminium Circle Discs allows them to be easily shaped and formed into various products, including deep-drawn and spun components.
3. Lightweight and Durable
Despite being lightweight, 8011 Aluminium Circle Discs offer high strength and durability, making them suitable for both lightweight and heavy-duty applications.
4. Excellent Thermal Conductivity
The high thermal conductivity of 8011 Aluminum ensures efficient heat distribution, making it ideal for cookware and heat-sensitive applications.
5. Eco-Friendly
Aluminum is 100% recyclable without losing its properties. Using 8011 Aluminium Circle Discs contributes to sustainable manufacturing practices and reduces environmental impact.
6. Aesthetic Appeal
With a variety of surface finishes available, including mill finish, anodized, and coated options, the discs can be tailored to meet specific aesthetic requirements, making them suitable for visible applications such as lighting fixtures and signage.
Manufacturing Process
At Huasheng Aluminum, we utilize state-of-the-art manufacturing processes to produce 8011 Aluminium Circle Discs of the highest quality. Below is a step-by-step overview of our production process:
1. Raw Material Selection
High-purity aluminum ingots are selected based on stringent quality standards to ensure the raw material meets the specific chemical composition required for the 8011 alloy.
2. Melting and Casting
The aluminum ingots are melted in a controlled furnace. The molten aluminum is then cast into slabs, which are later processed into coils.
3. Hot Rolling
The cast slabs undergo hot rolling to reduce their thickness. This process enhances the mechanical properties of the aluminum, ensuring it is strong and durable.
4. Cold Rolling
The hot-rolled aluminum coils are further processed through cold rolling to achieve the final thickness required for the aluminum circle discs. Cold rolling also improves the surface finish and ensures uniformity.
5. Circle Blanking
The cold-rolled aluminum coils are fed into a blanking machine, where they are cut into discs of the desired diameter with precision, ensuring smooth edges and consistent dimensions.
6. Annealing
To achieve the desired temper, the discs are annealed in a controlled environment. Annealing softens the material, making it easier to form and enhancing its performance in various applications.
7. Surface Treatment
Depending on customer requirements, the discs may undergo additional surface treatments, such as anodizing or coating, to improve corrosion resistance and aesthetics.
8. Quality Control
Each batch of 8011 Aluminium Circle Discs undergoes rigorous quality control checks. We test for dimensional accuracy, surface quality, mechanical properties, and chemical composition to ensure that our products meet industry standards and customer specifications.
9. Packaging and Shipping
Finally, the discs are carefully packaged to prevent damage during transit. We offer a range of packaging options, including wooden pallets and cases, to ensure safe delivery to our customers.
Customization Options
At Huasheng Aluminum, we understand that each customer has unique requirements. Therefore, we offer a range of customization options for our 8011 Aluminium Circle Discs to meet specific needs:
Customization Option |
Details |
Diameter |
100mm – 1200mm |
Thickness |
0.4mm – 6.0mm |
Surface Treatment |
Mill Finish, Anodized, Coated |
Edge Condition |
Smooth or chamfered edges |
Packaging |
Custom packaging options available |
MOQ |
Flexible minimum order quantity |
Lead Time |
Customized delivery schedules |
Labeling |
Custom labeling and branding options |
These options allow our customers to receive products that are perfectly suited to their specific applications and requirements.
Packaging & Delivery
At Huasheng Aluminum, we ensure that our 8011 Aluminium Circle Discs are delivered to our customers in perfect condition. We offer several packaging options to protect the discs during transit:
Packaging Options:
Packaging Type |
Description |
Wooden Pallets |
Securely stacked and strapped to prevent movement. Suitable for bulk orders. |
Wooden Cases |
Encased in protective wooden boxes, ideal for long-distance and international shipping. |
Customized Packaging |
Tailored to meet specific shipping and handling requirements. |
Delivery:
Delivery Option |
Details |
Lead Time |
20-30 days after order confirmation |
Shipping Methods |
Available via sea, air, or land |
Logistics Support |
Full tracking available from dispatch to delivery. Our logistics team ensures smooth and timely delivery. |
Quality Assurance
Quality is our top priority at Huasheng Aluminum. We are committed to providing 8011 Aluminium Circle Discs that meet or exceed industry standards. Our comprehensive quality assurance process ensures that every product is of the highest quality.
Key Quality Control Processes:
Quality Check |
Description |
Chemical Composition Analysis |
Ensures the alloy meets the required specifications. |
Dimensional Accuracy |
Precision measurements for thickness and diameter. |
Surface Inspection |
Checks for surface defects such as scratches, stains, or burrs. |
Mechanical Property Testing |
Verifies tensile strength, yield strength, and elongation. |
Packaging Inspection |
Ensures that the packaging is secure and suitable for transportation. |
Our commitment to quality is reflected in our adherence to international standards, such as ASTM, EN, JIS, and GB.
Why Choose Huasheng Aluminum?
Huasheng Aluminum is your reliable partner for 8011 Aluminium Circle Discs. Here’s why you should choose us:
1. Experience and Expertise
With years of experience in the aluminum industry, we have the expertise to provide high-quality products that meet your specific needs.
2. State-of-the-Art Manufacturing
We use advanced manufacturing techniques and state-of-the-art equipment to produce aluminum circles that meet the highest standards of quality and performance.
3. Customization
We offer a wide range of customization options, allowing you to get products that are tailored to your exact specifications.
4. Competitive Pricing
Our efficient manufacturing processes enable us to offer competitive pricing without compromising on quality.
5. Global Reach
We serve customers worldwide, with a robust logistics network that ensures timely delivery to any location.
6. Customer-Centric Approach
We prioritize customer satisfaction and are committed to providing excellent service from the moment you place your order until the product is delivered.