Introduction to 5754 Aluminium Alloy
The 5754 aluminium alloy belongs to the wrought aluminium-magnesium family (5000 or 5xxx series). It is widely recognized for its excellent corrosion resistance, good weldability, and medium to high strength. These properties make it an ideal choice for a variety of applications in different industries.
Composition and Key Attributes
Attribute |
Description |
Series |
5xxx |
Primary Alloying Element |
Magnesium (2.6% – 3.6%) |
Notable Elements |
Manganese, Chromium, Iron |
Properties |
Corrosion resistance, moderate strength |
5754 Aluminum Circle Discs are part of the 5xxx series, renowned for their exceptional corrosion resistance and strength, primarily due to the presence of magnesium.
Physical and Mechanical Properties
Strength and Toughness
Property |
Value |
Unit |
Tensile Strength |
200 – 330 |
MPa |
Corrosion Resistance
The high magnesium content endows 5754 Aluminum Circle Discs with a natural resistance to atmospheric and marine corrosion, forming a protective oxide layer.
Formability
The alloy’s formability allows for easy shaping and bending, essential for intricate manufacturing processes.
Weldability
Method |
Description |
MIG |
Suitable for general welding |
TIG |
Ideal for precision tasks |
Resistance |
Best for specific applications |
Specifications
Property |
Specification |
Alloy |
5754 |
Temper |
O, H12, H14, H16, H18, H22, H24, H26, H32, H34, H36, H38 |
Diameter Range |
100mm – 1200mm |
Thickness Range |
0.5mm – 6.0mm |
Surface Finish |
Mill finish, polished, anodized, coated |
Standard |
ASTM B209, EN 485 |
Certificate |
ISO 9001:2015, SGS |
Applications
The versatility of 5754 Aluminium Circle Disc makes it suitable for a wide range of applications across various industries:
- Non-Stick Frying Pans: Known for excellent heat distribution and a smooth cooking surface.
- Reflective Light Fixtures: Used for efficient light distribution and a durable finish.
- Road Signs: Chosen for corrosion resistance and visibility in all weather conditions.
- Heat Sinks: Employed in electronics for heat dissipation from components.
- Automotive Hubcaps: Ideal for aesthetics and durability due to lightweight and corrosion-resistant properties
Production Process
Our 5754 Aluminium Circle Discs are manufactured through a meticulous production process to ensure the highest quality standards. Here is an overview of the production process:
Raw Material Selection
We start with high-quality aluminium ingots, which are carefully inspected to ensure they meet the required chemical composition and purity standards.
Melting and Casting
The aluminium ingots are melted in a furnace at controlled temperatures. The molten aluminium is then cast into slabs or billets through continuous casting or direct chill casting methods.
Hot Rolling
The cast slabs or billets are heated to a specific temperature and then passed through a series of rolling mills. This hot rolling process reduces the thickness of the aluminium and imparts the desired mechanical properties.
Cold Rolling
After hot rolling, the aluminium sheets undergo cold rolling to achieve the final thickness and surface finish. This process enhances the strength and surface quality of the 5754 Aluminium Circle Disc.
Annealing
The cold-rolled aluminium sheets are annealed in a controlled environment to relieve internal stresses and improve ductility. This step is crucial for ensuring the material’s formability and performance in various applications.
Circle Cutting
The annealed aluminium sheets are cut into circular discs using precision cutting machines. The cutting process ensures accurate dimensions and minimal wastage of material.
Surface Treatment
The cut discs can undergo various surface treatments, such as polishing, anodizing, or coating, to enhance their appearance and performance. The choice of surface treatment depends on the specific application requirements.
Quality Inspection
Each 5754 Aluminium Circle Disc undergoes a rigorous quality inspection process. This includes checking for dimensional accuracy, surface finish, mechanical properties, and chemical composition. Only discs that meet the strict quality standards are approved for shipment.
Packaging and Delivery
At Huasheng Aluminum, we understand the importance of safe and efficient packaging and delivery. Our 5754 Aluminium Circle Disc is carefully packaged to prevent any damage during transit. We offer various packaging options to meet our customers’ requirements, including:
- Wooden Pallets: Discs are stacked on sturdy wooden pallets, secured with plastic wrap, and strapped for stability.
- Wooden Cases: For added protection, discs can be packed in wooden cases, ensuring they remain intact during shipping.
- Custom Packaging: We can provide custom packaging solutions based on specific customer needs and preferences.
Delivery Options
We offer flexible delivery options to accommodate our customers’ schedules and locations. Our logistics team works diligently to ensure timely and reliable delivery of our products. Whether you require domestic or international shipping, we have the capabilities to meet your demands.
Quality Assurance
Quality is at the core of our operations at Huasheng Aluminum. We adhere to stringent quality control measures throughout the production process to ensure our 5754 Aluminium Circle Disc meets the highest standards. Our quality assurance process includes:
- Raw Material Inspection: All incoming raw materials are thoroughly inspected for chemical composition and purity.
- In-Process Inspection: Continuous monitoring and inspection during each stage of production to identify and address any deviations.
- Final Inspection: Comprehensive inspection of the finished product, including dimensional accuracy, surface finish, mechanical properties, and chemical composition.
- Testing: We conduct various tests, such as tensile tests, hardness tests, and corrosion resistance tests, to validate the performance of our products.
- Certification: Our products are accompanied by relevant certifications, including ISO 9001:2015 and SGS, to assure our customers of their quality and reliability.
Customer Support
At Huasheng Aluminum, we are committed to providing exceptional customer support. Our knowledgeable and experienced team is always ready to assist you with any inquiries, technical support, or customization requests. We strive to build long-lasting relationships with our customers by offering personalized service and prompt responses to your needs.