3004 Aluminium Foil: A Multifaceted Material for Modern Applications
3004 Aluminium foil, offered by Huasheng Aluminium, is a versatile material known for its high flatness, good shape retention, and high strength. It is resistant to deformation after processing and boasts excellent corrosion resistance. This makes it a popular choice across a wide range of industries, from food packaging to automotive components. Let’s take a closer look at the specifications, advantages, and applications of this valuable material.
Specifications of 3004 Aluminium Foil
Property |
Specification |
Producible State |
Rolled or Sheet Form |
Temper |
F, O, H12, H14, H16, H18, H19, H22, H24, H26, H28, H114 |
Thickness |
0.02 mm to 0.2 mm (Typical Range) |
Width |
100 mm to 1600 mm (Typical Range) |
Length |
Customizable; Typically supplied in rolls or coils |
Advantages of 3004 Aluminium Foil
Advantage |
Description |
Recyclability |
Highly recyclable, reducing environmental impact. |
Thermal Conductivity |
Good thermal conductivity for efficient heat transfer. |
Lightweight |
Lighter weight contributes to fuel efficiency and ease of handling. |
Versatility |
Suitable for a wide range of applications, from packaging to auto parts. |
Aesthetic Appeal |
Natural metallic luster enhances the visual appeal of products. |
Common Thicknesses and Applications
Thickness Range |
Applications |
Thin (0.02 mm – 0.05 mm) |
Ideal for lightweight packaging of food and pharmaceuticals. |
Medium (0.05 mm – 0.1 mm) |
Suitable for HVAC components and automotive lightweight structures. |
Standard (0.1 mm – 0.15 mm) |
Commonly used in construction and general manufacturing. |
Thick (0.15 mm – 0.2 mm) |
Utilized in structural components and architectural elements. |
Composition and Alloying Elements
3004 Aluminium is part of the wrought Aluminium-manganese series, with manganese as the main alloying element and magnesium in small amounts. This composition provides the foil with its characteristic properties.
Mechanical Properties
Property |
Value / Range |
Tensile Strength |
170 to 310 MPa MPa (25-45 ksi) |
Yield Strength |
68 to 270 MPa MPa (9.9 to 40 ksi) |
Shear Strength |
100 to 180 MPa (15 to 25 ksi) |
Fatigue Strength |
55 to 120 MPa (7.9 to 17 ksi) |
Elastic Modulus |
70 GPa (10 152.6 ksi) |
Poisson’s Ratio |
0.33 |
Elongation |
1.1 to 19 % |
Hardness |
45-83 (HB) |
Chemical Properties
3004 Aluminium foil is recognized for its:
- Corrosion Resistance: Ideal for applications exposed to moisture or harsh environments.
- Chemical Stability: Maintains its properties when in contact with various substances.
Applications of 3004 Aluminium Foil
Application Area |
Specific Uses |
Packaging |
Food packaging, pharmaceutical packaging, and general product packaging. |
Containers |
Aluminium foil lunch boxes and other container applications. |
HVAC |
Heat exchangers, air conditioner components, and related systems. |
Automotive |
Components like heat exchangers and condensers. |
Construction |
Roofing, cladding, and structural elements. |
Application Examples
- Aluminium foil lunch boxes and take-out containers.
- Honeycomb Aluminium cores for insulation and structural support.
- Heat transfer fins in air conditioning units.
- Architectural features and decorative elements.
Production Process of 3004 Aluminium Foil
The production process of 3004 Aluminium foil includes:
- Aluminium Alloy Preparation
- Casting
- Homogenization
- Hot Rolling
- Cold Rolling
- Annealing
- Quality Control
- Packaging and Shipping
Aluminium foil is a thin, flexible sheet of metal that has many uses in various industries and homes. Some of the most common applications of aluminium foil are:
Food packaging:
aluminium foil protects food from moisture, light and oxygen, maintaining its freshness and flavor. It can also be used for baking, toasting, grilling and reheating food.
Application of aluminium foil in food packaging
Household:
aluminium foil can be used for a variety of household tasks such as cleaning, polishing and storage. It can also be used for crafts, art, and science projects.
Household Foil and Domestic Uses
Pharmaceuticals:
aluminium foil can provide a barrier to bacteria, moisture and oxygen, ensuring the safety and effectiveness of medicines and pharmaceuticals. It is also available in blister packs, bags and tubes.
Pharmaceutical aluminum foil
Electronics:
aluminium foil is used for insulation, cables and circuit boards. It also acts as a shield against electromagnetic interference and radio frequency interference.
Aluminum foil used in insulation and cable wrapping
Insulation:
aluminium foil is an excellent insulator and is often used to insulate buildings, pipes and wires. It reflects heat and light, helping to regulate temperature and save energy.
Alufoil for Heat Exchangers
Cosmetics:
aluminium foil can be used for packaging creams, lotions and perfumes, as well as for decorative purposes such as manicures and hair coloring.
Alufoil for Cosmetics and Personal Care
Crafts and DIY Projects:
aluminium foil can be used in a variety of crafts and DIY projects, such as making ornaments, sculptures, and decorative ornaments. It is easy to shape and shape, making it a versatile material suitable for creative activities.
Artificial Intelligence (AI) Training:
In more high-tech applications, aluminium foil has been used as a tool to create adversarial examples to fool image recognition systems. By strategically placing foil on objects, researchers have been able to manipulate how artificial intelligence systems perceive them, highlighting potential vulnerabilities in these systems.
These are just a few examples of the many applications of aluminium foil in various industries and in daily life. Its versatility, low cost and effectiveness make it a widely used material around the world. In addition, aluminium foil is a recyclable and environmentally friendly material that reduces waste and saves energy.
Customization service for width, thickness and length
Huasheng aluminum can produce aluminium foil jumbo rolls with standardized outer diameters and widths. However, these rolls can be customized to a certain extent according to the customer’s requirements, especially in terms of thickness, length and sometimes even width.
Quality Assurance:
As a professional aluminum foil manufacturer, Huasheng Aluminum will frequently conduct quality inspections in all production links to ensure that the original aluminum foil rolls meet the prescribed standards and customer requirements. This may involve inspection of defects, thickness consistency and overall product quality.
Wrapping:
The jumbo rolls are often wrapped tightly with protective materials such as plastic film or paper to shield them from dust, dirt, and moisture.
Then,it is placed on a wooden pallet and secured with metal straps and corner protectors.
Afterwards, the aluminium foil jumbo roll is covered with a plastic cover or a wooden case to prevent damage during transportation.
Labeling and Documentation:
Each package of aluminium foil jumbo rolls typically includes labeling and documentation for identification and tracking purposes. This may include:
Product Information: Labels indicating the type of aluminum foil, thickness, dimensions, and other relevant specifications.
Batch or Lot Numbers: Identification numbers or codes that allow for traceability and quality control.
Safety Data Sheets (SDS): Documentation detailing safety information, handling instructions, and potential hazards associated with the product.
Shipping:
Aluminum foil jumbo rolls are typically transported via various modes of transportation, including trucks, railroads, or ocean freight containers, and the ocean freight containers are the most common mode of transportation in international trade.depending on the distance and destination. During shipping, factors such as temperature, humidity, and handling practices are monitored to prevent any damage to the product.