Huasheng Aluminium is proud to present our in-depth guide to 3004 Aluminium Discs, a versatile and essential material for a multitude of industries.
Introduction to 3004 Aluminium Discs
3004 Aluminium Discs, renowned for their superior properties, are a cornerstone in various industrial applications. With enhanced strength, formability, and corrosion resistance compared to 3003 Aluminium, these discs are the go-to choice for precision and performance.
Composition and Key Properties
Composition of 3004 Aluminium Discs
Our 3004 Aluminium Discs are crafted from an Aluminium alloy that primarily consists of Aluminium with minor additions of manganese and magnesium. This unique blend results in a metal that is both robust and highly workable.
Key Properties of 3004 Aluminium Discs
- Corrosion Resistance: Exceptional, making them suitable for moist and environmental exposures.
- Formability: High, allowing for precision components and custom shapes.
- Strength: Good, often specified where structural integrity is paramount.
Mechanical and Physical Properties
Mechanical Properties of 3004 Aluminium Discs
Property |
Range |
Tensile Strength |
170 to 310 MPa |
Yield Strength |
68 to 270 MPa |
Elongation |
1.1% to 19% |
Physical Properties of 3004 Aluminium Discs
Property |
Value |
Density |
0.0983 lbs/in³ (2.72 g/cm³) |
Melting Point |
1165 – 1210 °F (629.4 – 654 °C) |
Thermal Conductivity |
163 W/m·K |
Electrical Conductivity |
Good |
Common Diameters and Thicknesses
3004 Aluminium Discs are available in a spectrum of sizes to meet diverse industry needs:
- Diameters: 3 inches (76.2 mm) to 30 inches (762 mm)
- Thicknesses: 0.02 inches (0.5 mm) to 0.25 inches (6.35 mm)
Quality Control at Huasheng Aluminium
At Huasheng, we adhere to stringent quality control measures, ensuring each 3004 Aluminium Disc meets international standards. Our focus on precision weight and thickness guarantees consistent quality across our product range.
Applications of 3004 Aluminium Discs
3004 Aluminium Discs are utilized across a broad spectrum of industries, including:
- Electrical and thermal insulation
- Machinery manufacturing
- Automotive
- Aerospace
- Military
- Mold making
- Construction
- Printing
Specific Applications and Examples
Cookware Production
3004 discs are favored for their even heat distribution and resistance to corrosion, making them ideal for pots and pans.
Food and Beverage Packaging
Used for can and lid manufacturing, offering a protective barrier against corrosion.
Lamp Reflectors and Lighting Fixtures
Their formability and reflectivity make them perfect for precision shaping and light reflection.
Automotive Industry
Key in the production of components like fuel tank shells, capitalizing on their corrosion resistance.
Air Conditioning Ducts
Chosen for their formability and corrosion resistance, ideal for duct manufacturing.
Comparative Analysis with Other Alloys
3004 vs. 3003
3004 discs offer enhanced strength and corrosion resistance due to a higher magnesium content.
3004 vs. 6061
While 6061 provides higher strength, it lacks the corrosion resistance of 3004, making it less suitable for moist environments.
3004 vs. 1100
1100 is highly formable but does not match the strength and corrosion resistance of 3004, making it application-specific.
Potential Disadvantages
- Cost: 3004 can be more expensive, impacting production costs.
- Limited Heat Resistance: Not ideal for applications with extreme heat exposure.
When to Choose 3004 Aluminium Discs
Select 3004 Aluminium Discs when:
- Corrosion resistance is crucial.
- Formability for detailed shaping is necessary.
- Strength for structural applications is required.