6061 (Al-Mg-Si) i-alloy inikeza indibaniselwano eyodwa yamandla, ukusebenza kwe-thermal kunye nokuzinza kwe-dimensional ethi-xa iqhutywe ngokuchanekileyo-inokwakhiwa ibe yizikhongozelo zefoil ezingenamibimbi ukwenzela iprimiyamu., izicelo zokupakishwa ezikwaziyo uku-ovenable kunye nezobugcisa.
Ukufezekisa iindonga ezihlala zingenamibimbi nge 6061 i-foil ifuna ukukhetha izinto ngabom (ubukhulu, umsindo), isixhobo kunye nobunjineli bokufa, precise process control (amandla angenanto, ukuthambisa, umzobo onamanqanaba amaninzi) kunye nesiqinisekiso somgangatho owomeleleyo (ukuhlolwa kwamehlo, ukulinganisa ubukhulu, ukuqinisekiswa koomatshini).
Xa kuthelekiswa neengxube zefoyile yempahla (3003, 8011, 5052), 6061 lukhetho lweprimiyamu: ixabiso eliphezulu kunye nokuqulunqa okunzima ngakumbi, kodwa ukuqina kwe-post-form ephezulu, ukugcinwa kwemilo kunye nokuziphatha kwe-thermal.
Izikhongozeli zefoyile yealuminiyam zikho kuyo yonke indawo ekulungiseleleni ukutya, ukutya okulula kwabathengi, ukupakishwa kwamashishini kunye nokusetyenziswa kobugcisa obukhethekileyo.
Izikhongozeli “ezingenamibimbi” — izikhongozeli ezigudileyo, udonga olufanayo kunye nemigangatho yeflange engenabo buckling, micro-folds okanye localized thinning - zibalulekile apho ukutywinwa okuzenzekelayo, uphawu olunomtsalane, ukudluliselwa kobushushu obuqikelelwayo kunye nokuqina kuyafuneka.
6061 Isikhongozeli seAluminiyam yeFoil yokushwabana-eSimahla
6061 yingxubevange yealuminiyam ekwaziyo ukunyangeka kusapho lwe-Al–Mg–Si.
Isetyenziswa ngokubanzi apho ibhalansi yamandla aphakathi ukuya phezulu, ukuxhathisa kakuhle kokubola, ukuweldability kunye nempendulo enokuxelwa kwangaphambili yokuphatha ubushushu iyafuneka.
Iimpembelelo ezingundoqo ezisebenzayo kwiinjineli zefoil/container:
| Isiqalelo | Umxholo (I-WT%) | Umsebenzi / Impembelelo |
|---|---|---|
| Aluminiyam (Al) | Ibhalansi | Isiseko sentsimbi |
| Magnesium (Mg) | 0.8 - 1.2 | Into yokuqala yokomeleza (Mg₂Si formation) |
| Isilicon (Kwaye) | 0.4 - 0.8 | Isebenza nge-Mg yokuqinisa imvula |
| Ubhedu (Cu) | 0.15 - 0.40 | Increases strength, kunciphisa kancinane ukuxhathisa umhlwa |
| Chromium (Cr) | 0.04 - 0.35 | Grain structure control, improves toughness |
| Intsimbi (Fe) | ≤ 0.7 | Impurity, ichaphazela i-ductility kunye nomgangatho womphezulu |
| IManganese (Mnu) | ≤ 0.15 | Minor strengthening, grain refinement |
| Zinc (Zn) | ≤ 0.25 | Residual element |
| I-Titanium (Kwe) | ≤ 0.15 | Grain refinement |
| Okunye (nganye) | ≤ 0.05 | Iintsalela |
| Okunye (iyonke) | ≤ 0.15 | Iintsalela |
Ukufaneleka kwizikhongozeli zefoil:
Amanqanaba asezantsi okungcola kunye ne-Mg-Si elawulwayo ibhalansi inceda ukuqinisekisa ukuguqulwa okufanayo ngexesha lokuzoba kunye nokunciphisa umngcipheko wokushwabana kwendawo okanye iziphene zomhlaba..
6061 Aluminum Foil Production
| Ipropati | Ixabiso eliqhelekileyo | Iyunithi | Relevance to Containers |
|---|---|---|---|
| Ukuxinana | ~2.70 | g/cm³ | Ukupakishwa okulula |
| Imodulus encinci (E) | ~ 68–69 | GPA | Iphembelela i-springback kunye nodonga oluthe tye |
| Shear Modulus (G) | ~25–26 | GPA | Inxulumene nokuqina kwe-torsional |
| Umlinganiselo wePoisson | ~0.33 | - | Ukuziphatha kwe-Elastic deformation |
| I-Thermal Conductivity | ~140–170 | W/m·K | Ukutshintshwa kobushushu obusebenzayo ekusetyenzisweni kwe-ovenable |
| Umthamo wobushushu obuthe ngqo | ~880–900 | J/kg·K | Ukufunxa amandla obushushu |
| I-Coefficient yoKwandiswa kweThermal | ~23–24 ×10⁻⁶ | 1/K | Ukutshintsha kwe-Dimensional ngexesha lokufudumeza |
| Uluhlu lokunyibilika (malunga.) | 580-655 | °C | Umda we-thermal ephezulu |
| Ukuqhuba koMbane | Phakathi | % IACS | Ukufaneleka okwesibini |
Intsingiselo:
Ukudityaniswa komgangatho ophezulu we-thermal conductivity kunye nokwandiswa kobushushu obuqikelelweyo kuxhasa ukufudumeza okungaguqukiyo kunye nokuziphatha okupholisa., ibaluleke kakhulu ekusebenzeni okungenamibimbi ngexesha lokujikeleza kwe-thermal.
| Ipropati | 6061-O (I-Anealed) | 6061-T4 | 6061-T6 |
|---|---|---|---|
| Ukomelela kokugqibela kokuqina (UTS) | ~110–130 | ~240 | ~290–310 |
| Unikeze Amandla (0.2% ukucima) | ~55–65 | ~145 | ~240–276 |
| Ukwandiswa ngexesha lekhefu | Phezulu (≥18%)* | ~14–16% | ~8–12% |
| Ukuqina kweBrinell | ~30 HB | ~65 HB | ~90–100 HB |
| Ukudinwa Amandla (malunga.) | Iphantsi | Phakathi | Ngokulinganiselweyo |
| Ukuqulunqwa | Egqwesileyo | Kulungile | Ilinganiselwe |
Amaxabiso obude kwiigeyiji zefoyile ecekethekileyo zikholisa ukuba ngaphantsi kumaxabiso eshiti elikhulu kodwa alandela umkhondo ofanayo phakathi kobushushu..
6061 Ukuhlolwa koMgangatho weFoil yeAluminiyam
| Ipharamitha | Okujoliswe kuko okuqhelekileyo / iinkcukacha (umzekelo) | Ingqiqo |
|---|---|---|
| Igeyiji yefoil yegama | 40-60µm (khetha umsebenzi ngamnye) | Ibhalansi elungileyo yokuqina kunye nokubunjwa kweetreyi ezifakwe kwi-ovenable |
| Ukunyamezelana kobunzima (ikhoyili engenayo) | ±3–10% (okanye ±2–5 µm kulawulo oluluqilima) | Ilawula ukufana kodonga lokugqibela kunye nokusebenza kokutywinwa |
| Ukufana kodonga (yakha inxalenye) | ± 8–12% kuzo zonke iindonga ezisebenzayo | Imida yokuncipha kunye noxinzelelo lwasekhaya |
| Ubuninzi obamkelekileyo ukubhitya (yendawo) | <20-30% (kuxhomekeke kwisicelo/ubushushu) | Yehlisa umngcipheko weenyembezi kunye nokuvuza |
| Ukugqitywa komphezulu (ifoyile engenayo) | Ukugqiba kakuhle; target Ra — umboneleli ukubalula (khetha iRa ephantsi) | Inciphisa imibimbi emincinci ebonakalayo kwaye iphucule amatywina |
| Ukwamkelwa komphezulu obonakalayo | Akukho mibimbi ibonakalayo ngapha 100% indawo yokutywina/yophawu phantsi kohlolo olusemgangathweni | Iikhrayitheriya zokuthembeka kwabathengi kunye nokutywinwa |
| I-flange flat (indawo yokutywina) | Ithagethi: ukutenxa okuncinci; injongo yoshishino eqhelekileyo <0.5 mm ngaphaya kwebhanti yokutywina (qinisekisa kunye nomthengisi wokutywina) | Iqinisekisa ukutywinwa kwesiciko esizenzekelayo |
| Ukuqinisekiswa koomatshini | Isampulu yokuqina/ubude kwiqashiso nganye; iitshekhi ubulukhuni | Uqinisekisa umsindo kwaye wenze umda wokhuseleko |
| Inkqubo yesakhono | Cp, Cpk iithagethi ngomthengi ngamnye; injongo yeCPk ≥ 1.33 kwimilinganiselo ebalulekileyo | Iqinisekisa isivuno esingagungqiyo esingagungqiyo |
| Isiphene / ireyithi ye-scrap | Imveliso ekujoliswe kuyo <2-5% kwimigca ekhulileyo; phezulu ngexesha lovavanyo | Umlinganiselo woqoqosho; kuxhomekeke kubunzima bejometri |
Isingxobo esingashwabanisi senkonzo yokutya
Ukushwabana yingxaki uzinzo. Inkqubo ephambili yelevers:
Kutheni usebenzisa 6061: ukugcinwa kwemilo ephezulu, ukupakishwa okuphuculweyo kunye nokuhanjiswa kobushushu okungaguqukiyo kuvelisa ukufudumeza kwakhona okufanayo kunye nokungaphumeleli okumbalwa kwesivalo ngexesha lokuzaliswa kunye nokuthutha..
Iimfuno eziqhelekileyo zokusebenza: I-oveni/ubushushu bokufudumala bufikelele kwi ~200–220 °C ngamaxesha amafutshane; flange eyomeleleyo yokutywinwa kwesiciko esizenzekelayo; ukuzinzileyo kuthutho olufakwe kwipaleti.
Ukuqala okucetyiswayo okumiselweyo: 6061 kwi-O okanye T4 umsindo, igeyiji yefoil 40-60µm (khetha ukutyeba kwimithwalo ephezulu).
Kutheni usebenzisa 6061: Iimveliso zokuthengisa zeprimiyamu zixhamla kwinkangeleko engenamibimbi, ukunyamezelana okuqinileyo kuphawu olushicilelweyo/olugxininisiweyo, kunye nokusebenza okuphezulu kwe-oven (ukulwa kancinci, browning engaguqukiyo).
Iimfuno zokusebenza: ubuhle bomthengi, ukuhambelana kwesiciko esizenzekelayo, ukuleyibheli okucacileyo/ukushicileka, ukuba shushu (ii-oveni zasekhaya, ii-oveni zetoaster).
Ukuqala okucetyiswayo okumiselweyo: 6061-O okanye T4, 40-60µm, kunye nokugqiba umqulu ocolekileyo womgangatho ongaphezulu. Kwiitreyi ezifuna ugcino oluphezulu kakhulu, Vavanya elawulwa post-ifomu ukuguga okanye igeyiji ezityebileyo.
6061 Isikhongozelo seFoyile yeAluminiyam
Kutheni usebenzisa 6061: Inqwelomoya kunye nabathengi bamaziko afanayo bafuna iitreyi ezimelana nokungcangcazela, ukuphathwa okupakishweyo kunye nolungiselelo olunobundlobongela ngelixa ugcina ingqibelelo yetywina kunye nokuthe tyaba. Ukuqina okuphezulu kunciphisa i-deformation ekulayisheni / ekukhupheni.
Iimfuno zokusebenza: amandla enqwanqwa aphezulu, ukumelana nokothuka koomatshini, Ukuthe tyaba okugqwesileyo kweflange yokutywina phantsi kwezantya zomgca onyanzelweyo.
Ukuqala okucetyiswayo okumiselweyo: 6061-I-T4 yenziwe, 50-70µm iitreyi eziphantsi kogcino olunzima; vavanya uyilo oluxutyiweyo (iiflange ezomeleziweyo okanye amaso adityanisiweyo okuqinisa).
Kutheni usebenzisa 6061: ukuzinza kwe-thermal, Ukuziphatha okunokuxelwa kwangaphambili kunye neempawu zokuthintela isinyithi ziluncedo kwizikhongozeli zesampulu, izixhobo zekhemikhali, amakhaka thermal, okanye izinto ezisetyenziswa kwilebhu apho umqobo wesinyithi kunye nokunyamezela ubushushu kufuneka.
Iimfuno zokusebenza: ukuhambelana kweekhemikhali, ukuchaneka komda, ukuhambelana ukuvala inzala (ubushushu obomileyo, ayiqhelekanga i-autoclave yefoyile encinci).
Ukuqala okucetyiswayo okumiselweyo: 6061-O okanye T4, igeyiji ekhethwe ngokweemfuno zoomatshini (rhoqo 40–80 µm). Qwalasela iiconversion coatings ze-aggressive chemistries.
Kutheni usebenzisa 6061: iipropati ezizinzileyo ze-thermal kunye nezomatshini, I-EMI/i-thermal conduction xa isetyenziswe njengekhaka okanye ukusabalalisa ubushushu. Umphezulu ongenamibimbi unceda ekuchongeni nendawo kunye nokuphatha icandelo elizenzekelayo.
Iimfuno zokusebenza: ukutenxa kumphezulu ophantsi wokuphathwa kwerobhothi, iindawo ezisekelwe phantsi/ezinyangweyo ze-EMI, uzinzo lwe-dimensional kwimijikelo yobushushu esetyenziswa ngexesha lokuhamba kwakhona kwebhodi.
Ukuqala okucetyiswayo okumiselweyo: 6061 ngomsindo ohambelana nenkqubo (idla ngokuvela kumoya othambileyo), igeyiji rhoqo 50-80µm yokuphatha oomatshini; qwalasela iingubo zokuqhuba okanye izicwangciso zokumisa.
Kutheni usebenzisa 6061: mpuluswa, iindonga eziqinileyo ziyakwamkela ukuhombisa, ukugqiba okukhethiweyo kunye noshicilelo oluphezulu olungcono kune-alloys ezithobelayo; ijometri engenamibimbi igcina inkangeleko yophawu.
Iimfuno zokusebenza: ukugqitywa kobuhle obuphezulu, ukugcinwa kweenkcukacha ezibhaliweyo, ubuso obuhambelanayo kwiinki kunye ne-laminates.
Ukuqala okucetyiswayo okumiselweyo: 6061-O/T4, 40-60µm, ingqalelo eyongezelelweyo ekugqityweni komqulu ongenayo (Ra ephantsi) kunye neenkqubo zokususa i-lubrication ecocekileyo.
Kutheni usebenzisa 6061: xa itreyi ilungiselelwe ukusetyenziswa okuninzi (irenti/ifakelo lokubuka iindwendwe) endaweni yokusebenzisa enye, 6061Amandla aphezulu kunye nokuzinza kwe-thermal kwandisa ubomi kunye nokunciphisa inguqu kwimijikelo. Iindonga ezingenamibimbi zinciphisa iindawo zokugqoka kunye nokuphucula ukucoca.
Iimfuno zokusebenza: imijikelo ye-thermal ephindaphindiweyo, ukuhlamba ngoomatshini (ukuhambelana nezicoci), ukuchasa ukubola kunye nokuguqulwa.
Ukuqala okucetyiswayo okumiselweyo: 6061 ngomsindo kunye nobukhulu obufanele inkonzo ephindaphindiweyo-kaninzi 60-120µm kuxhomekeke kukusetyenziswa kwakhona rhoqo. Qwalasela ukuqina okanye ukuxhasa izakhiwo zokuqina.
| Izinto eziphathekayo / Ukwakhiwa | Ifoyile eqhelekileyo / igeyiji yeshiti (µm) | Ukuqulunqwa (umzobo onzulu) | Amandla & ukuqina (isihlobo) | Ukufaneleka kweThermal (ezivuthayo) | Ukonakala / Ukuziphatha kokutya | Iindleko ezihambelanayo | Ukurisayikilisha |
|---|---|---|---|---|---|---|---|
| 6061 Ifoyile yeAluminiyam | 40-70 | Phakathi (ngcono kwi-O/T4; umda ukuba T6) | Ukuphakama - ukuqina okulungileyo kunye nokugcinwa kwemilo | Ilungile kakhulu kwi-oveni / ukufudumeza kwakhona (ii-oveni zabathengi eziqhelekileyo) | Ukuchasana okuhle jikelele; inokufuna iconversion coating yokutya okumuncu | Intlawulo yanyanga le | Phezulu (umlambo wokurisayikilisha ialuminiyam) |
| 3003 Ifoyile yeAluminiyam | 30-60 | Okuphezulu - ukutsaleka okugqwesileyo | Ngaphantsi (ukuthobela ngaphezulu 6061) | Ilungele ukusetyenziswa kwe-ovenable (izicelo ezibhityileyo) | Ukumelana ne-corrosion elungileyo kakhulu kuqhagamshelwano lokutya | Phantsi (imveliso) | Phezulu |
| 8011 Ifoyile yeAluminiyam | 30–80 | Iphezulu kakhulu - ilungiselelwe ukwenza ifoyile | Ngaphantsi | Kulungile (isetyenziswa kakhulu kwifoyile yokutya) | Kulungile; yamkelwe ngokubanzi kuqhagamshelwano lokutya | Phantsi | Phezulu |
| 5052 Ifoyile yeAluminiyam | 30-70 | Ephakamileyo - i-ductility enhle | Phakathi - ukumelana nokugqwesa okulungileyo kunye namandla aphakathi | Kulungile | Ukumelana nokugqwesa okugqwesileyo (elwandle / eneasidi) | Ngaphantsi | Phezulu |
| Aluminiyam + i-polymer laminate (umz., I-Al foil ibotshelelwe kwifilimu) | Umaleko wesinyithi 10-60 + ipolima 20-200 | Ukwakheka kwe-laminated kuxhomekeke kwindibaniselwano | Ukuqina kweComposite - kaninzi kuphantsi kunentsimbi ecocekileyo yobukhulu obufanayo | Kulungile ukuba i-polymer kunye ne-adhesives zilinganiselwe kwi-oven temps | I-interface chemistry ibaluleke kakhulu; Umaleko wefilimu unokuthintela usetyenziso loqhagamshelwano lokutya | Phakathi | Iyaguquguquka (ukurisayikilisha okuntsonkothileyo ngakumbi) |
| I-PET (i-thermoformed) | 200-800 (iphepha le-thermoform) | Ilungile kwi-thermoforming (ayitshoni nzulu njengefoyile) | Phantsi (bhetyebhetye) | Ilinganiselwe - amaninzi amabakala e-PET awafanelekanga ukusetyenziswa kwe-oven ephezulu (kukho i-PET ene-ovenable) | I-inertness elungileyo yokutya okuninzi; jonga ukufuduka kumaxesha aphakamileyo | Ngaphantsi | Iyaguquguquka (imisinga enokuphinda isetyenziswe) |
| PP (polyproplene, i-thermoformed) | 200-1000 | Ilungile kwi-thermoforming | Ngaphantsi | Ilungele amabakala amaninzi anokutshiseka (i-microwave / i-ovenable PP) | Ukusebenza kakuhle koqhagamshelwano lokutya; ingaprintwa/laminated | Phantsi | Iyaguquguquka (inokuphinda isetyenziswe kwimisinga emininzi) |
| Yenziwe ngentsimbi eshayinayo (304/430 ifoyile encinci) | 50-200+ | Phantsi - umzobo onzulu olinganiselweyo kwiifoyile ezibhityileyo kakhulu; izixhobo ezinzima | Ukuqina okuphezulu kakhulu kunye namandla | Egqwesileyo (ubushushu obuphezulu, ukusetyenziswa kwakhona) | Ukumelana nokugqwesa okugqwesileyo; yomelele ukuze isetyenziswe ngokuphindaphindiweyo | Phezulu (impahla & ukuqhubekeka) | Phezulu (inokuphinda isetyenziswe) |
| Isinyithi esihlanganisiweyo (ialloys Al-Mg, okukhethekileyo) | 30-100 | Ezahlukeneyo - imixube eyinjineli yokwakheka okujoliswe kuko | I-Tunable - inokusondela 6061 ukuqina okanye ukuhlala ngaphezulu kwe-ductile | Kuhle ukuya kukuhle kakhulu | I-Tunable kunye neengubo | Iphakathi | Phezulu (kuxhomekeke ekuhlukaneni kwe-alloy) |
6061 Ifoyile ye-aluminiyam yesikhongozeli engenamibimbi inikezela ngesandi sobugcisa, nangona premium, ukhetho apho ukuqina okuphezulu, ukugqitywa komphezulu kunye nokuthembeka kwe-thermal kunika ixabiso elinokulinganiswa.
Impumelelo ixhomekeke kulungelelwaniso olusondeleyo phakathi kwezinto eziphathekayo, uyilo lwezixhobo, Isakhono senkqubo kunye nokuqinisekiswa komgangatho.
Kusetyenziso oluninzi lweemveliso, i-ductile eninzi kunye ne-alloys enexabiso eliphantsi ihlala ilungile; Nangona kunjalo, apho ixesha-kwi-oveni, ngokuzenzekelayo ukutywina imfezeko, amandla okupakisha okanye unikezelo lweprimiyamu ngabaqhubi boyilo, 6061—ibunjwe yaza yalawulwa ngokuchanekileyo—inika iingenelo ezicacileyo.
1. Kutheni kungenjalo 6061 i-alloy esetyenziselwa zonke izitya zefoil?
Esona sizathu siphambili ziindleko. Inkqubo yokwenziwa kwamanqanaba amaninzi, ngakumbi unyango lobushushu obunamandla, Ibiza kakhulu kwaye iyacotha kunenyathelo elinye lokunyathela kwizikhongozeli zefoil eziqhelekileyo. Ukusetyenziswa kwayo kuthetheleleka kuphela kwiimveliso zexabiso eliphezulu.
2. Ingaba i 6061 isikhongozeli esikhuselekileyo sokusetyenziswa kwioven microwave?
Njengezikhongozeli ezininzi zentsimbi, ngokuqhelekileyo ayikhuthazwa ukuze isetyenziswe kwi-oven microwave, njengoko isinyithi sinokubangela i-arcing. Yenzelwe ukusetyenziswa kwii-ovens eziqhelekileyo kunye ne-convection.
3. Ngaba inkqubo yonyango lokushisa ichaphazela uhlobo olukhuselekileyo lokutya lwe-aluminium?
Hayi. Ingxubevange yeAluminiyam 6061 ayinatyhefu kwaye ayikhuselekanga ekutyeni. Ukunyangwa kobushushu yinkqubo yokushisa ecocekileyo eguqula isakhiwo se-crystalline yensimbi ukwandisa amandla; ayongezi nayiphi na imichiza okanye ichaphazele imeko yayo yodidi lokutya.
UHenan Huasheng Aluminium Co., Ltd (HHALU ngokufutshane), isekwe kwi 2001, ibekwe kwidolophu yaseHuiguo, iAluminiyam eyinkunzi edumileyo yePhondo laseHenan, Ngumvelisi oqeqeshiweyo kwaye uzibandakanya kuphando, uphuhliso, imveliso, ukuthengisa kunye nenkonzo ye aluminiyam ipleyiti yephepha, ikhoyili ye-aluminium, ifoyile yealuminiyam, aluminiyam strip kunye nesangqa aluminiyam.
Ukwengeza, I-HHALU iphinda ithengise ipleyiti ye-aluminium yokwakha kunye neenqanawa, ipleyiti yesipili yealuminiyam, kunye nepleyiti yealluminiyam yemoto.
No.53, Indlela yaseDongming, Zhengzhou, Henan, eTshayina
Copyright © Huasheng Aluminiyam 2025. Onke Amalungelo Agciniwe.
