1. Intshayelelo

3105-O I-Aluminiyam Roll yetreyi yekhekhe yinto ekhethekileyo, ukusebenza okuphezulu kwemathiriyeli ekrwada eyenzelwe ukwenziwa kweetreyi zekhekhe ze-aluminiyam ezikumgangatho ophezulu kunye ne-bakeware.

Njengoluhlu lwe-3xxx aluminiyam-manganese-magnesium (Al-Mn-Mg) ingxubevange, 3105 inikeza uphuculo olubalulekileyo kumandla kunye nobungqongqo xa kuthelekiswa nealloys eqhelekileyo yefoyile efana 8011.

I ‘O’ (I-anjiwe ngokupheleleyo) umsindo lubalulo olubalulekileyo, endowing the material with the maximum ductility kunye nokwakheka okugqwesileyo, into ebalulekileyo kwinkqubo yokunyathela ngesantya esiphezulu esenza ukuba itreyi ibe yinkimbinkimbi.

Le ndibaniselwano yamandla aphakathi (ukomelela kwe ~115-155 MPa) kunye nokusebenza okuphezulu, kunye ne-aluminiyam yendalo ephezulu yokuqhuba i-thermal kunye nendalo ekhuselekileyo yokutya, iyenza ibe yeyona substrate ifanelekileyo.

Ivumela ukuveliswa kokuqina, iitreyi zekeyiki ezichasene ne-warp ezibonelela ngokusasazwa kobushushu obufanayo kwiziphumo zokubhaka ezigqibeleleyo, ukuyibeka njengeyona nto ikhethiweyo yomgangatho ophezulu we-bakeware olahlwayo kunye nonokusetyenziswa kwakhona.

3105-O Aluminiyam Roll for Cake Tray

2. Ukuqonda 3105-O Aluminiyam Roll

Ubizo “3105-O” Lubuchwephesha obuchanekileyo obuchaza zombini i-chemistry yezinto kunye nemeko yomatshini.

• 3105 Ingxubevange: Eli lilungu le-3xxx yochungechunge lwe-aluminium alloys.
  • Ukuqamba: Izinto zayo eziphambili zokudibanisa zi IManganese (Mnu) kwaye Magnesium (Mg). Xa kuthelekiswa nezinye eziqhelekileyo 3003 ingxubevange, ukongezwa kwe-magnesium kunika ukwanda okuphawulekayo kumandla kunye nokumelana nokubola.
  • Ukuma: Kukudlala “Nyukela” ukusuka ethambileyo, I-alloys yamandla asezantsi njenge-1xxx okanye i-8xxx series, yenzelwe izicelo apho ukuqina ngakumbi kunye nokuqina kuyadingeka.
• ‘O’ Ukucaphuka: Oku kuthetha ukuba i-aluminiyam ikuyo I-anjiwe ngokupheleleyo urhulumente.
  • Intsingiselo: Izinto eziphathekayo ziphathwe ukushisa ukuze zikhulule zonke iingcinezelo zangaphakathi ezivela kwinkqubo yokuqengqeleka, ukuyenza ithambile kwaye ibe ductile (ukwakheka) kangangoko kunokwenzeka.
  • Ukubaluleka Okubalulekileyo: Iimilo ezintsonkothileyo zeetreyi zekeyiki, ngeefeleni zabo, iikona, kunye neembambo ezinokuqiniswa, zenziwa ngokusebenzisa isitampu esikhawulezayo okanye “umzobo onzulu” inkqubo. I 'O’ ngumsindo kubalulekile ukuze izinto zolule kwaye zigeleze kwi-fae ngaphandle kokuqhekeka okanye ukukrazula.

3. Iipropati ze-3105-O Aluminium Roll

3.1 Iipropati zoomatshini

Imeko ye-O yomsindo ihambisa iprofayili ethile yomatshini efunekayo kwimveliso yetreyi yekhekhe：

Ezi propati indawo 3105-O phakathi kwe-aluminiyam ecocekileyo (1050-O: 60-80 MPa ukuqina) kunye nobunzima bokusebenza (3105-H14: 150-200 MPA).

I 20% elongation yenza ukuba i 2.0:1 zoba umlinganiselo ofunekayo kwiipani zekeyiki ezinzulu, ngelixa i-110-145 MPa amandla okuqina eqinisekisa uzinzo lwesakhiwo ngexesha lokuphatha kunye nokuthutha.

3.2 IiPropati zoMzimba kunye nezoThermal

I-thermal conductivity ye 160 I-W/m·K ibonisa ukuba ibaluleke kakhulu ekusebenzeni kwetreyi yekeyiki.

Eli xabiso-malunga nesiqingatha se-aluminiyam ecocekileyo (237 W/m·K) kodwa kabini leyo yentsimbi engatyiwayo (16 W/m·K)-iqinisekisa ngokukhawuleza, ukusabalalisa ubushushu obufanayo kwindawo yonke yokubhaka.

Iikeyiki zibhaka ngokulinganayo ngaphandle kokutshisa okanye ukungapheki okuhambelana neendawo ezishushu kwizinto ezisezantsi zokuqhuba..

3.3 Ukunyangwa kokuMhlwa kunye noKhuseleko lokutya

I 3105 i-alloy ngokwemvelo yenza i-aluminium oxide ekhuselayo (Al₂O₃) umaleko malunga ne-4-10 nanometers ubukhulu. Le filimu yokwenziwa ibonelela:

• Uzinzo lweMichiza: Ukuchasana neentsimbi ezineasidi (pH 3-5) kunye nabacoci bealkaline (pH 10-12)
• Non-Reactivity: Akukho ncasa yentsimbi egqithiselwayo kwizinto ezibhakiweyo
• I-Antimicrobial Surface: I-aluminiyam ion inqanda ukukhula kwebhaktiriya kwindawo yetreyi

4. Inkqubo yokuveliswa kwe-3105-O ye-Aluminium Roll ye-Cake Tray

4.1 Ukuphosa kunye ne-Hot Rolling

Ulandelelwano lwemveliso luqala ngokugodola okuthe ngqo (DC) ukuphoswa kwee-ingots zeshiti ezishinyeneyo eziyi-6–8mm. Abavelisi abasemgangathweni baphumeza:

• Nyibilika Ukucokisa: I-Rotary degassing isusa i-hydrogen ukuya <0.15 ml/100g Al, ukuthintela i-porosity enokudala iziphene zomhlaba kwiitreyi ezigqityiweyo
• Ukuhluzwa kweCeramic: 30-50 izihluzi ze-ppi zisusa ukubandakanywa >20μm enokuqalisa iintanda ngexesha lokuzoba nzulu
• Ukucokiswa kweenkozo: Ukongeza kwe-Titanium (0.01-0.03%) iqinisekisa i-ASTM 5-7 ubukhulu beenkozo kwi-cast slab, ukukhuthaza ukuguqulwa okufanayo kwimisebenzi elandelayo

3105-O Ukuveliswa kweAluminiyam

4.2 Ukuqengqeleka okubandayo ukuya kwiGauge yokuGqibela

Ii-multi-stand tandem ezibandayo zokusila zifezekisa ulawulo oluchanekileyo oluchanekileyo lwezicelo zetreyi yekeyiki:

4.3 Ukudibanisa no-O Temper

Utshintsho olubalulekileyo kwi-O temper lwenzeka kwiziko lokutshisa ngokuqhubekayo:

• Iqondo lokufudumeza: 50-80°C/ngomzuzu ukuya kuma-340–380°C
• Ixesha lokuphumla: 4-6 iiyure kwiqondo lobushushu ukuze recrystallization epheleleyo
• Umoya: I-nitrogen-esekelwe kwindawo yombethe <-40°C ukunqanda i-oxidation
• Ukupholisa: Ilawulwa kwi-30-50 ° C / ngeyure ukuya kwi-150 ° C, emva koko umoya upholile

4.4 UkuQeda komphezulu kunye nokuLungisa iikhoyili

Iinkqubo ze-post-annealing zilungiselela ikhoyili ye-cake tray stamping:

• Umgangatho woxinzelelo: Iphelisa iseti yekhoyili kwaye iphucule ukucaba <10 Iiyunithi
• Ukunciphisa amafutha: Ukucoca i-alkaline kunciphisa i-oyile yomhlaba <10 mg/m² yokuncamathelisa ukutyabeka
• Ukunciphisa uMphetho: Ukucheba okuchanekileyo ukuya kwi-100–1,600mm ububanzi nge-burr <0.05mm
• Ifilimu yokukhusela: I-polyethylene lamination ikhusela ukuphatha imikrwelo ngexesha lokuthutha

5. Izinto eziluncedo ezingundoqo ze-3105-O ye-Aluminiyam Roll yeeTreyi zeCake

Ukukhethwa kwe-3105-O ye-aluminium roll njengesiseko sezinto ezisisiseko kwiitreyi zekhekhe akusona sigqibo esingenamthetho kodwa ukhetho olucwangcisiweyo olujoliswe ekuphakamiseni ukusebenza kwemveliso yokugqibela., amava omsebenzisi, kunye nokhuphiswano lwemarike.

Iingenelo zayo eziphambili zi-multi-dimensional, ngokudibeneyo ukwenza isindululo sexabiso esinamandla.

3105-I-O Aluminium Roll epakishwe nguHuasheng

5.1 Ukuqina koLwakhiwo olomeleziweyo & Ukuqina

Le yi eyona inzuzo ebalulekileyo ye 3105 phezu kwealloyi ezithambileyo njenge 8011 okanye i-aluminiyam ecocekileyo.

• Ubungangamsha obuqhutywa yiDatha: Amandla e-tensile ye-3105-O alloy awela phakathi koluhlu 115-155 MPa, leyo iphezulu kakhulu kune-8011-O (malunga. 80-120 MPa). Oku kuthetha ukuba kubukhulu obufanayo, i 3105 i-alloy yinto yendalo “iqinile.”
• Amava oMsebenzisi wokwenyani weHlabathi: Oku kwanda kwamandla kuguqulela ngokuthe ngqo kwi-a imvakalelo ephezulu kunye nokusebenza kwimveliso yokugqibela. Xa umthengi okanye umbhaki ephatha itreyi yekeyiki eyenziwe ngayo 3105, iyavakala “eqinileyo” kwaye “ethembekileyo.” Itreyi ikude kulula ukugoba, ukujija, okanye ukuguqula xa igcwele i-batter enzima okanye ikhekhe eligqityiweyo. Oku kuxhathisa kwi-deformation kubalulekile kuyo yonke inkqubo-yokuphatha, ukubhaka, kunye ne-depanning-kwaye inciphisa kakhulu ingozi yekeyiki eyonakalisiweyo ngenxa yesikhongozeli esincinci.
• Isiseko sokuSetyenziswa kwakhona: Koku komelela okongeziweyo okuvumela iitreyi ezenziwe ngazo 3105 ukugcina imilo yabo yangaphambili nasemva kokuhlamba, ukubonelela ngesiseko sezinto eziqinileyo kwiimveliso ezibekwe njenge “inokusetyenziswa kwakhona.”

5.2 Ukusebenza okuphezulu kweBaking

Ubume bomzimba be-aluminium bubonelela ngale nzuzo, kwaye ubukhulu obukhethiweyo buqinisekisa oko.

• Ukugqithiswa kobushushu ngokufanelekileyo kunye nokufanayo: 3105 ialuminiyam ialloy inomgangatho ophezulu wokuqhutywa kwe-thermal malunga 155 W/m·K. Ngexesha lokubhaka, oku kuthetha ukuba ubushushu bugqithiselwa ngokukhawuleza ukusuka emoyeni we-oven ukuya kwi-tray kwaye isasazwe ngokufanayo kuzo zonke iikona ukudibana ne-cake batter.
• IBhaka egqibeleleyo: Ukuhanjiswa kobushushu obufanayo ngokufanelekileyo kuphelisa “iindawo ezishushu,” ukuthintela ikeyiki ekutshisweni emiphethweni ngelixa iziko lihlala lingaphekwanga. Iqinisekisa ukuba ikhekhe liyatshisa ngokuqhubekayo ukusuka ngaphakathi, okukhokelela kwisakhiwo esilinganayo, umgangatho ophezulu, kunye noqweqwe olunomtsalane lwegolide. Olu lawulo luchanekileyo lobushushu ngundoqo ekuphumezeni iziphumo zokubhaka zebakala lobungcali.

5.3 Ukhuseleko lweBanga lokutya olugqibeleleyo

Kuyo nayiphi na inkqubo yokutya-uqhagamshelwano, ukhuseleko ngumgca osezantsi ongaxoxiswana ngawo.

• Ukungangeni kweMichiza ngokweNzalo: Ukwakhiwa kweekhemikhali ze 3105 i-alloy ye-aluminium izinzile, non-toxic, engenavumba, kwaye ayinancasa. Ayisabeli ngokutya, kwaye naxa udibene nezithako ezineasidi (njengelamuni okanye amaqunube), ayikhuphi izinto eziyingozi. Ithobelana ngokupheleleyo neyona migaqo ingqongqo yehlabathi yonxibelelwano lokutya, kuquka Fda, I-LFGB, kunye nemigangatho ye-EU.
• I-Platform ethembekileyo yeeNgqungquthela eziKhuselayo: Egudileyo, ubuso obucocekileyo a 3105 umqulu we-aluminiyam yeyona nto ifanelekileyo yokufaka ukutya okwahlukeneyo (ezifana neengubo zokugquma okanye iileya ezinemibala yokuhombisa). Ezi zogquma aziphuculi kuphela ukusebenza kodwa zikwabonelela umaleko owongezelelweyo wokugquma, ukudala isiqinisekiso esimbini sokhuseleko.

5.4 UFaneka oluPhezulu lweMveliso & Inkululeko Yoyilo

I ‘O’ umsindo sisitshixo sokufikelela olu ncedo.

• Yenzelwe i-High-Speed ​​Stamping: I-ductility ekhethekileyo ye-3105-O (ubude ≥20%) kuthetha ukuba ingahamba kakuhle Ukutsalwa okunzulu ngesantya esiphezulu, iitoni eziphezulu zokushicilela izitampu. Umqulu we-aluminiyam osicaba unokubunjwa ngokukhawuleza kwi-geometrically complex cake tray, kuquka iindonga ezithe nkqo, isiseko esisicaba, kunye neempawu ezomeleza kakhulu amandla olwakhiwo njenge udini olugobileyo kwaye ukuqinisa iimbambo.
• Ireyithi ye-Scrap ephantsi & Ukuhambelana okuphezulu: Oku kubumba kugqwesileyo kuqinisekisa ukuzinza kwemveliso enkulu ezenzekelayo enezinga eliphantsi kakhulu le-scrap, elawula ngokufanelekileyo iindleko zemveliso.

5.5 Ubuhle obubalulekileyo obunokubakho

I-bakeware esemgangathweni ayisosixhobo nje; yinxalenye yobuhle bekhitshi.

• Coca iMetallic Finish: I 3105 i-aluminium roll ngokwayo inombala oqaqambileyo, ukukhazimla kwesinyithi esifanayo, enokuthi isetyenziswe ukwenza i-bakeware kunye nenkangeleko yanamhlanje kunye nezobugcisa.
• Iinketho ezityebileyo zokugquma: Yeyona substrate ifanelekileyo ikhoyili yealuminiyam epeyintwe ngaphambili. Abavelisi banokubonelela ngee-3105-O ze-aluminium rolls ezifakwe ngaphambili ngemibala eyahlukeneyo. (umz., igolide ye-champagne, i-obsidian emnyama) okanye ngentonga (PTFE) ungqimba. Oku kwenza ukuba abavelisi betreyi yekeyiki bavelise imibala ngokulula, umgangatho ophezulu, kunye nokulula ukucoca iimveliso ezahlukeneyo, ukuphucula umdla wabo wentengiso kunye nexabiso lebhrendi.

6. Usetyenziso lwe 3105-O Aluminiyam Roll for Cake Tray

I-versatility ye-3105-O ye-aluminium roll iphuma kwibhalansi yayo yokwakheka, umgangatho womphezulu, ukusebenza kwe-thermal kunye nokuhambelana nokutya.

Ngokusebenza, oku kuvumela isiseko esifanayo ukuba sikhonze uluhlu olubanzi lokubhaka, ukugcinwa kunye nosetyenziso olukhethekileyo lokutya olunotshintsho kuphela kwigeyiji, ukuyila ukuyila kunye nonyango olungaphezulu.

6.1 Iitreyi zekeyiki kunye neeMolds zokubhaka

Esona sicelo sixhaphakileyo se-3105-O aluminium roll kukuveliswa kweetreyi zekeyiki ezilahlwayo kunye nesemi-rigid kunye nokubumba okubumba okusetyenziswa ziivenkile zokubhaka., abavelisi bokutya kunye nabathengisi.

Iimveliso eziqhelekileyo

• Umjikelo, iziseko zekeyiki zesikwere kunye noxande
• Imibumbo yekeyiki etsalwa nzulu eneendonga ezigudileyo okanye ezigudileyo
• Iitreyi zokubhaka ezisetyenziselwa enye yeekeyiki zesipontshi, iikeyiki zamasi kunye neetarts
• Iitreyi zokuhombisa ezineepateni ezikroliweyo okanye iilogo ezinophawu

Uluhlu oluqhelekileyo lodidi

• 0.20-0.40 mm kwiitreyi zekeyiki ezilahlwayo
• 0.40-0.60 mm kubunzulu obunzulu okanye obunokuphinda busetyenziswe obufuna ubungqongqo obuphezulu

6.2 Ukugcinwa kokutya kunye nokuPakisha

Ngaphandle kokubhaka, 3105-I-O aluminium roll isetyenziswa ngokubanzi ekugcinweni kokutya kunye neefomati zokupakisha apho umqobo wokusebenza, imbonakalo kunye namandla okuphatha ayafuneka.

Usetyenziso oluqhelekileyo

• Ukulungele ukutyiwa kwekeyiki kunye nezikhongozeli zepastry
• Iitreyi zokubhaka ebhakabhaka ezineziciko (iphepha okanye i-polymer)
• Iitreyi zokulungiselela izimuncumuncu ezibandayo okanye ezifudunyeziweyo
• Ukupakishwa okuphakathi kokuphathwa kweplanti kunye nothutho

Ukugcinwa kokutya kusetyenziswe i-3105-O Aluminium Roll

6.3 Izicelo ezikhethekileyo zokubhaka

3105-I-O aluminium roll ikwakhethwa kwi-niche okanye kwintsebenzo ephezulu yokubhaka kunye nezicelo zeconfectionery apho izixhobo eziqhelekileyo zingonelanga..

Imizekelo

• Imilo emilise okwesiqhelo yeekeyiki zeprimiyamu okanye zonyaka
• Iifom zokubhaka ezininzi ze-industrial-scale zemveliso ye-dessert
• Iitreyi zokuhombisa ezibonisa iikeyiki zomtshato kunye nemiboniso ye-confectionery
• Iitreyi zeedessert ezibandayo (imousse, iikeyiki gelatin-based) ifuna ukuchaneka kobukhulu kunye nemigangatho egudileyo

7. Imigangatho yeShishini kunye neZiqinisekiso

Xa uchaza kunye nokufumana izinto ze-3105-O kunye neetreyi ezigqityiweyo, ireferensi yemigangatho eqhelekileyo kunye neziqinisekiso:

• Izinto eziphathekayo / ikhemikhali & imigangatho yoomatshini: IN 573-3 (ukwakheka kweekhemikhali), IN 485-2 / ISO 6361 (iimpawu zoomatshini kwiphepha & strip), I-ASTM B209 (i-aluminiyam kunye ne-aluminium-alloy sheet kunye nepleyiti) -qinisekisa ukuba yeyiphi imigangatho elandelwayo kwidatabase yomthengisi wakho.
• Ukhuseleko lokutya & iinkqubo zolawulo: ISO 22000 okanye FSSC 22000 (imisebenzi yokupakisha uqhagamshelwano lokutya), kunye nezibhengezo zomniki-nkonzo zokuthotyelwa koqhagamshelwano lokutya (EU/Umgaqo 10/2011, I-U.S. Fda 21 I-CFR yezinto zoqhagamshelwano zokutya, njengoko kufanelekile).
• Inkqubo yomgangatho: ISO 9001 (ulawulo lwenkqubo yababoneleli) kuyacetyiswa.
• Okusingqongileyo & iziqinisekiso zentlalo: iziqinisekiso zokuphinda zisetyenziswe, iingxelo ezithembekileyo zokufumana ulwazi, kunye ne-CO₂ / carbon footprint ingxelo iya ifunwa kakhulu ngabathengisi.

8. Xa kuthelekiswa nezinye izinto

9. Ukuqukumbela

3105-I-O Aluminium Roll yeTreyi yeCake yipragmatic, izinto ezisetyenziswa ngokubanzi iitreyi ikeyiki edibanisa formability ebalaseleyo, iinketho ezinomtsalane zokugqiba, iindleko ezifanelekileyo kunye nokuhambelana nokutya-grade coatings kunye nokulungiswa.

Kubavelisi, izitshixo zempumelelo ziquka ngononophelo izinto ezingenayo iitshekhi (I-MTCS), iindlela ezichanekileyo zokusebenzisa izixhobo kunye nokuthambisa, yenziwe eqongeni apho kuyimfuneko, kunye nokuqinisekiswa kokunamathela kwe-coating kunye nokusebenza kwe-oven apho kuyimfuneko.

Ngokulinganisa ukhetho lwegeyiji (umz., 0.20-0.50 mm ngokuxhomekeke kwimveliso kunye nokuphathwa) ngokuchasene neemfuno zokuqina koyilo, abavelisi betreyi banokwandisa ixabiso, ubunzima kunye namava omthengi.

Ii-FAQs

I-Q1 - Ziziphi iigeji ze-3105-O eziqhelekileyo ezisetyenziselwa iitreyi zekhekhe?
Iigeyiji eziqhelekileyo zisuka kwi ~0.18 mm ukuya 0.6 mm, kunye neetreyi ezininzi ezilahlwayo kwi 0.20-0.40 mm iqela. Khetha iigeyiji ezityebileyo zomthwalo onzima okanye amandla okupakisha; khetha iigeyiji ezibhityileyo ukonga iindleko kunye nobunzima beetreyi ezingenzulu okanye zokuhombisa.

I-Q2 - Ngaba i-3105-O ilungele ukusetyenziswa kwe-oven?
I-alloy ngokwayo inyamezela amaqondo okushisa aqhelekileyo; Nangona kunjalo, inqaku elibalulekileyo yi iingubo okanye i-lacquer isetyenziselwa ukugqiba. Sebenzisa kuphela iingubo ezilinganiselwe ubushushu be-oveni ekujoliswe kuyo kwaye uqinisekise ukusebenza kwetreyi ngovavanyo lokuhamba ngebhayisekile..

I-Q3 - Ziziphi iinqununu ze-QA ezihlolayo xa zifuna i-coil ye-3105-O?
Cela i-MTC (iikhemikhali kunye noomatshini), khangela ukunyamezelwa kobuninzi, ukugqitywa komphezulu kunye nobukho / imeko nayiphi na i-primer / lacquer. Cacisa imida eyamkelekileyo yejiyometri yekhoyili kunye neepinhole / iziphene ukuba ukugqiba okubonakalayo kubalulekile.

I-Q4 - Ukutshintsha i-gauge kuchaphazela njani ubunzima betreyi?
Ngenxa yokuba ubunzima bulinganisa ngokutyebileyo, ukunciphisa ubukhulu bephepha ukusuka 0.50 mm uya 0.30 mm kwindawo enye yetreyi inciphisa ubunzima be-aluminiyam ngokurhabaxa 40% (umzekelo: a 0.05 itreyi yem² iya kuwa ukusuka ~67.5 g → ~40.5 g). Ukunciphisa ubunzima bokulinganisela ngokuchasene nokuqina kunye neemfuno zokuxhathisa izibonda.

I-Q5 — Zisebenza njani iitreyi zekeyiki zenziwe ngazo 3105?
I-Aluminiyam inokuphinda isetyenziswe. Iitreyi ze-aluminiyam ezingagqunywanga okanye ezifakwe ngelacquered zidla ngokumkelwa kwimijelo yokuhlaziya ialuminiyam. Ilaminates ezintsonkothileyo okanye izinto ezixubeneyo zokugquma zinokwenza kube nzima ukurisayikilisha - khetha i-mono-material okanye iileyiti ezinokwahlulwa ngokulula apho ukurisayikilisha kuyinto ephambili..